Banks Power Ford Trucks: (Diesel ’99 - 03 7.3L Power Stroke) Exhaust- Monster Exhaust, Single Passenger side exit (non-cat) '99-03 F250_F350 Trucks & Excursions - Manual (Page 11)

A. remove the two (2) nuts that hold
the frame-mounted hanger pin to
the frame rail, save for reinstallation
later. remove the frame-mounted
hanger pin from vehicle.
B. remove the two (2) 8mm studs
from the frame-mount hanger pin.
Note: Studs are pressed into hanger
pin and will require the use of a
hammer or small press to remove.
C. reinstall the frame-mounted
hanger pin using the two (2) 5 ⁄ 8 ” long
steel spacers, two (2) 8mm x 1.25
x 45mm bolts and the two (2) 8mm
nuts (removed in Step A above).
See Figure 5 for proper assembly
sequence. torque fasteners to 18
ft-lb.
14.
place a 4” exhaust clamp on the
turbine outlet pipe. install the front
intermediate pipe onto the turbine
outlet pipe. place a 4” exhaust clamp
on the front intermediate pipe (see
Figure 3A or 3B, depending on
application).
15.
For Standard Cab long-bed
vehicles: it will be necessary to cut
4 3 ⁄ 4 ” off the rear intermediate pipe
supplied in the kit. the hanger will
be removed with the unused portion
of the pipe (see Figure 6). install the
rear intermediate pipe.
For Excursions and Super-cab
short-bed models: install the rear
intermediate pipe as supplied (no cut
required).
For Crew-cab short-bed: install
the rear intermediate pipe. place
a 4” clamp on the end of the rear
intermediate pipe and install the
extension pipe kit (p/n 53516).
For Super-cab long-bed: remove
the rear frame mounted hanger (see
Figure 3) and install the supplied
frame mounted hanger in its place,
using the two 8mm x 30mm hex
bolts supplied and re-using the two
8mm nuts previously removed. install
the rear intermediate pipe. place
a 4” clamp on the end of the rear
intermediate pipe and install the
extension pipe kit (p/n 53517).
For Crew-cab long-bed: install
the rear intermediate pipe. place
a 4” clamp on the end of the ear
intermediate pipe and install the
extension pipe kit (p/n 53518).
16.
place the front hanger clamp
on the inlet end of the banks
Monster muffler and install it onto
the intermediate pipe or extension
pipe. note the inlet labeling on the
Monster muffler. be sure the banks
Monster embossing on the muffler is
level with the frame.
insert the front hanger pin into the
rubber hanger at the front of the
muffler.
17.
For trucks: slide the rear hanger
clamp over the outlet of the muffler
with the hanger pins facing forward.
insert the two (2) hanger pins with
the vehicles rubber grommets.
For trucks and Excursions: install
the banks Monster tailpipe over
the rear axle housing and into the
outlet of the Monster muffler. insert
the tailpipe hanger pin(s) into the
corresponding rubber hanger(s).
Figure 6
Figure 7
96335 v.6.0
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