Factory Direct Hardware Baldwin 8031 - Manual

To position template fold enclosed template on line and
locate on door at desired height (usually 5 ½” above
center of latchset.) If you have a new door that is not
already cut-out, please follow these instructions. If your
door is pre-bored, please proceed to Single Cylinder
& Double Cylinder Deadbolt Installation-Step 1. If the
door is beveled, place the folded edge on low side
of bevel as shown in the illustration. Determine door
thickness and backset (2-3/8” or 2-3/4”). Mark the door
for face and edge bores.
Deadbolt Installation/Single Cylinder and Double Cylinder
Tools Needed: Only Required for Doors Without Cutout
Tools Needed: Doors Prepared with 1-5/8” Cutout
Optional Deadbolt Accessories for 1-3/8” Doors
Parts Enclosed
If your door is not pre-bored, see reverse side of instructions
for door preparation.
1. Pencil
3. 1/2” or 3/4” wood chisel
2. 1-5/8” diameter hole saw 4. Drill and assorted bits: 1/8”, 5/32” and 1”
When installing deadbolts on 1-3/8” thick doors, optional Cylinder Collar
Spacers are required (No. 8097). Consult your Baldwin distributor for
further details.
6.
5.
7.
8.
4.
3.
2.
1.
1. 2 each #8-32 x 5/8” Oval Head
Machine Screws
2. 1 Turnpiece Trim
3. 2 each #10-32 x 1-7/8” Pan Head
Machine Screws
4. 1 Turnpiece Mounting Plate
Parts Enclosed
1. 1 Inside Collar
2. 1 Cylinder Cover
3. 2 each #10-32 x 2-1/4” Flat Head
Machine Screws
4. 1 Inside Cylinder
5. 1 Threaded Collar
6. 3.
2.
4.
5.
8.
9.
7.
Note: See Strike Installation section for strike parts listing.
Note: See Strike Installation section for strike parts listing.
5. 1 Adjustable Backset Deadbolt
6. 4 each #8-3/4” Flathead
Combination Screws
7. 1 Outside Cylinder Collar
8. 1 Outside Cylinder
9. Screw Guide
6. 1 Adjustable Backset
7. 4 each #8-3/4” Flathead
Combination Screws
8. 1 Outside Cylinder Collar
9. 1 Outside Cylinder
10. Screw Guide
1. No. 2 and No. 3 phillips screwdrivers 3. Two pliers for Double Cylinder
2. Measuring device 4. Flathead Screwdriver
Strike Installation
Close door and
extend deadbolt
several times
against door frame.
Strike centering
indicator will leave
a center mark on
the door frame
(Fig. 1).
1
1
2 4
Chisel out the area marked for the
faceplate to a depth of 5/32” or until
faceplate is flush with door edge.
Proceed now to the Strike Installation.
3
Insert deadbolt into edge of door.
While holding faceplate, trace outline
of the faceplate onto the door edge.
Mark screw hole centers and drill with
a 1/8”drill. Drill the 1-5/8” diameter face bore
(A) through the door and 1” diameter
edge bore (B) 3-1/2” deep for a 2-3/8”
backset or 3-7/8” deep for a 2-3/4”
backset. The bolt accommodates both
size backsets.
Caution: Re-check hole locations
before drilling.
Using reinforcing strike
as a template, mark
locations for reinforcing
screws (Fig 3). Drill two
5/32” dia. pilot holes for
the 3” long screws and
two 1/8” dia. pilot holes
for the #8 x 3/4” screws.
Mark drill points 5/16”
above and below
centering point. Bore
two 1” dia. holes 1-1/4”
deep at these points.
Chisel out holes for dust
box (Fig. 4).
2
Position strike plate
on center mark.
Align and trace
outside of strike and
mounting screws
onto the door frame
(Fig. 2).
3
Mortise 7/32” deep
or until the strike box,
reinforcing strike and
strike plate fits inside
mortise and flushwith the
door frame (Fig. 5).
4
5
Install strike as
illustrated.
center line
Top view of door
Template
Facebore
Edgebore
Centering
indicator
Bore 1” dia. hole
above and below
centering point.
Drill 1/8” dia. pilot
holes for # 8 screws.
Drill 5/32” dia. pilot
holes for 3” screws.
5/16” above
center point.
5/16” below center point.
Fig. 4
Fig. 3 Fig. 5
A
A
B
B
Door Preparation
Fig. 1
Fig. 2
1. Dust Box
2. Reinforcing Strike
3. #8 x 3/4” Combination
6. Screws (2)
4. 3” Reinforcing
6. Screws* (2)
5. Strike Plate
6. #8-32 x 1/4”
6. Machine Screws (2)
* Note: Lubricant
recommended
when installing 3”
reinforcing screws.
1
2
4*
6
5
3
TEAR HERE FOR ENGLISH. TEAR HERE FOR ENGLISH.
9.
10.
1.
Exploded View Double Cylinder Deadbolt
Exploded View Single Cylinder Deadbolt