Section 5 maintenance and troubleshooting, 1 maintenance, 1 maintenance schedule – Hach-Lange ORBISPHERE A1100 Family User Manual

Page 31: 2 prerequisites for sensor maintenance

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Section 5

Maintenance and Troubleshooting

5.1 Maintenance

5.1.1 Maintenance schedule

The following table shows the recommended schedule for membrane replacement. The table
should only be used as a guideline, as maintenance intervals will vary depending on a number
of different parameters (e.g. water chemistry, CIP frequency, oxygen levels, sample
temperature, etc.).

5.1.2 Prerequisites for sensor maintenance

The following table lists the prerequisites for a sensor maintenance:

Important Note:

If the sensor is being used in a high level hydrogen sample, this cleaning and

regeneration center is not required. In all other cases it is a prerequisite.

The ORBISPHERE 32301 (illustrated below) is a very efficient cleaning and regeneration tool
for electrochemical sensors. This tool reverses the electrochemical process that is taking place
in the sensor cell during normal operation. This removes oxidation and at the same time
regenerates the surface of the electrodes. In addition, the regeneration center offers a continuity
tester for checking the sensor electronics.

Table 5 Maintenance schedule

Application

Membrane type

Membrane

replacement

Water applications (> 10ppb)

2956A

Every 3 to 6 months

Pure water applications (power and electronics < 10 ppb)

2956A

Every 3 to 6 months

Beer in-line

2952A

Every 3 to 6 months

Wort in-line

29552A or 2995A

Every 1 or 2 months

Portable or lab applications

2952A or 2958A

Every 3 to 6 months

Table 6 Prerequisites for sensor maintenance

Part No.

Description

2959

Electrolyte for oxygen sensors, 50 ml. bottle.

29781

Cathode polishing powder (part no.29331) and cloth (part no. 2934).

32301

Electrochemical cleaning and regeneration center (see below)

40089

Tweezers, for maintenance kits

DG33303

Cleaning tool for sensor polishing

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