Nova-Tech LMI Series G - SG Metering Pump User Manual

Page 28

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22

SECTION 5

TROUBLESHOOTING GUIDE

SYMPTOMS

REMEDIES

Pump will not operate

• Low process liquid level in the tank. Add liquid
• Worn or dirty check valves. Clean or replace.
• Blocked discharge line. Clear line.
• Frozen liquid. Thaw liquid throughout pumping system.
• Blown fuse. Replace fuse.
• Open thermal overload device in motor starter. Reset

device

• Broken wire. Locate and repair.
• Low voltage. Investigate and correct (wiring may be too

light).

• Pump not primed. Allow suction line and pump head to fill

with liquid before pumping against pressure. Refer to
“Filling Pumping System” in Section 3.

• Capacity adjustment set at zero. Readjust capacity.

Insufficient delivery

• Incorrect capacity adjustment. Readjust capacity setting.
• Incorrect pump seed. Match live voltage and frequency to

pump motor data plate.

• Starved suction. Increase piping size or suction head.
• Leaky suction piping. Repair piping.
• High suction lift. Rearrange equipment to decrease lift.
• Liquid near boiling. Cool liquid or increase suction head.
• Leaky safety valve in discharge line. Repair or replace

safety valve.

• High liquid viscosity. Reduce viscosity (e.g., heat or dilute

liquid).

• Worn or dirty check valve seats. Clean or replace.

Erratic delivery

• Leaky suction piping. Repair piping.
• Leaky safety valve. Repair or replace safety valve.
• Insufficient suction head. Raise suction tank level or pres-

surize tank.

• Liquid near boiling. Cool liquid or increase suction head.
• Worn or dirty check valves. Clean or replace.
• Clogged or dirty line strainer. Clean strainer.

Motor and pump body hot

• Normal operating temperature of both motor and pump

body is frequently uncomfortable to the touch. However,
neither should exceed 200°F (93°C).

• Power supply does not match electrical requirement of

motor. Insure proper matching of power supply and
motor.

• Pump is being operated at greater than rated perfor-

mance. Reduce pressure or stroke speed. If this is not
practical, contact service facility.

• Pump improperly lubricated. Drain oil and refill with

proper amount of recommended lubricant.

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