Part 11, Start-up preparation, A. check/control water chemistry – HTP MC120 User Manual

Page 57: Part 11 – start-up preparation

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57

LP-171 Rev. 4.10.14


Connection Specification

– Wire 18 AWG maximum. Length of wire run cannot exceed 100 feet.

PART 11 – START-UP PREPARATION

Thoroughly clean and flush any system that has used glycol before installing the heater. Provide the customer with a material safety
data sheet (MSDS) on the fluid used.

A. CHECK/CONTROL WATER CHEMISTRY

Chemical imbalance of your water can cause severe damage to your heater and associated equipment, and may also affect efficiency.
You may have to have your water quality professionally analyzed to determine whether you need to install a water softener. It is
important that the water chemistry on both the domestic hot water and central heating sides are checked before installing the heater, as
water quality will affect the reliability of the system. Outlined below are those water quality parameters which need to be met in order for
the system to operate efficiently for many years. Failure of a heat exchanger due to lime scale build-up on the heating surface,
low pH or other imbalance IS NOT covered by the warranty.


To assure extended service life, it is recommended to test water quality prior to installation. Listed below are some guidelines.

Do not use petroleum-based cleaning or sealing compounds in heater system. Damage to elastomer seals and gaskets in system could
occur, resulting in substantial property damage.

Sodium less than 20 mGL

Water pH between 6.0 and 8.0
1. Maintain heater water pH between 6.0 and 8.0. Check with litmus paper or have chemically analyzed by water treatment company.

2. If pH differs from above, consult local water treatment company for treatment needed.

Hardness less than 7 grains
Consult local water treatment companies for unusually hard water areas (above 7 grains hardness).

Chlorine concentration less than 100 ppm
1. Filling with chlorinated fresh water should be acceptable since drinking water chlorine levels are typically less than 5 ppm.

2. Do not use the heater to directly heat swimming pool or spa water.

3. Do not fill heater or operate with water containing chlorine in excess of 100 ppm.

Clean system to remove sediment
1. You must thoroughly flush the system (without heater connected) to remove sediment. The high-efficiency heat exchanger can be
damaged by buildup or corrosion due to sediment.

2. For zoned systems, flush each zone separately through a purge valve. (If purge valves and isolation valves are not already installed,
install them to properly clean the system.)

3. Flush system until water runs clean and you are sure piping is free of sediment.

Test/replace freeze protection fluid
1.

For systems using freeze protection fluids, follow fluid manufacturer’s instructions to verify inhibitor level and that other fluid

characteristics are satisfactory.

2. Freeze protection fluid must be replaced periodically due to degradation of inhibitors over time. Follow all fluid manufacturer
instructions.

NOTE: Heater failure due to improper water chemistry is not covered by warranty.

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