Installation – Lincoln Electric IM10125 AutoDrive 19 TANDEM User Manual

Page 12

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A-5

INSTALLATION

AutoDrive

®

19 Tandem

A-5

RECOMMENDED TOOLS:

• 3/8” wrench or other suitable tool.
• 3/8” nut driver or other suitable tool.
• Slotted narrow screw driver

INSTALLATION:

1. Turn off input power to both power sources and any

other equipment connected to the welding system
at the disconnect switch or fuse box before working
on the equipment.

2. Remove the weld cables from the output studs, and

disconnect all control cables including the Ethernet
connection from the Connect Panel of each
machine.

Repeat Steps 3 thru 8 for each power source:

3. Remove the outer end panel of the Power Source

by removing the twelve screws fastening the panel
to the Power Source using a 3/8” nut driver or other
suitable tool. Keep the twelve screws removed for
re-installation of panel. (FIG 1)

CAUTION:
• DO NOT
remove both end panels simultane-

ously when the Power Wave

®

i400 is sup-

porting the weight of a robot controller.

DO NOT attempt to slide chassis out of the

cabinet from the end of the machine. If com-
plete removal is necessary consult the
“Chassis Removal Procedure” in the Power
Wave

®

i400 Instruction Manual.

4. From behind the Connect Panel, remove the two

nuts that hold the cover plate over the mounting
hole using a 3/8” wrench, nut driver or other suit-
able tool. Keep the nuts for installation of the plug
and lead assembly. (FIG. 2)

5. From the backside of the Connect Panel, slide the

Plug and Lead Assembly over the studs and
through the mounting hole. Make sure the keyway
on the assembly is in the down position before re-
installing the two nuts and tightening. (FIG. 2 and 3)

6. Route the Plug and Lead Assembly down to the

Control PC Board on the left side of the machine
and plug the connector into J12 on the Control PC
Board. (FIG. 4)

7. Loop the Plug and Lead Assembly downward and

secure it to the existing harness using the cable tie
provided. (FIG. 4)

8. Verify the Control Board dip switch settings (FIG 5)

9. Re-install the outer end panel of the power source

using the twelve screws removed in Step 1.

10. Re-install any weld or control cables removed in

Step 2.

11. To complete the installation, connect the

Interconnect Cable Assembly between the two
power sources.

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