Pulse wave shaping principles, A.1 appendix overview – Lincoln Electric IM649 Wave Designer User Manual

Page 33

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A.1 APPENDIX OVERVIEW

This appendix provides a series of discussions on pulse wave shaping principles and the
development of custom GMAW pulse waveforms. The contents of this appendix are arranged as
follows:

Paragraph No./Title

Contents Description

A.2

GMAW Pulse Overview

How the pulse waveform transfers weld droplets to the
weld surface

A.3

Adaptive and Non-Adaptive

How WFS and primary wave shape parameters effect

Mode

welding

A.4

Pulse Wave Design Process

Flowchart and step by step descriptions of the pulse
wave design process

A.5

Primary Pulse Waveform

How peak current, peak time, frequency, and

Components

background current effect weld droplet transfer

A.6

Secondary Pulse Waveform

How ramp up rate, % ramp overshoot, tailout speed,

Components

tailout time, stepoff amperage, and background time
effect weld droplet transfer

A.7

Application Exercise

Sample development of a power wave welding program
using Wave Designer

Appendix A

A-1

PULSE WAVE SHAPING PRINCIPLES

WAVE DESIGNER

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