Dry fit the components before securing, Secure the upper elbow, Fit the straight tube length(s) – U.S. Sunlight 2014ST Rigid Tube Kit User Manual

Page 3: Important: remove the protective film

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Dry fit the components before securing

It is important to “dry fit” the parts of the Rigid Tube Kit as close as possible to their final angles before securing. The

best method is to try to line up the Upper Elbow to the Lower Elbow by changing the tilt and rotation of each as they are

sitting in the Dome Flange and Diffuser Housing. The requirement is that they line up as much as possible prior to insert-

ing the straight tube length(s). If you can, check with a yard stick or long level along both edges as shown in

(fig. 20).

fig. 20

Tilting the Elbow

fig. 24

Rotating
the base

fig. 25

Step 11

The Upper Elbow fits inside the flange and rests against the retaining ring.

(fig. 21) Fit the Upper Elbow into the flange and adjust the angle

to point at the Diffuser Housing

(fig. 22) The crimped edge of Lower Elbow fits into the Diffuser Housing and rests on the three retaining band

posts

(fig. 23) Both elbows adjust the same way as shown in (fig. 24 & 25). When satisfied with the initial adjustments, draw a registration

mark to indicate the desired angles.

(fig. 26)

fig. 21

fig. 22

fig. 23

fig. 26

Secure the Upper Elbow

Step 12

With the Upper Elbow held securely against the retaining ring
in the final desired position, drive a Mounting Screw through
one of the pre drilled holes into the Flange.

(fig. 27) Continue

until all three screws are installed.

(fig. 28)

fig. 27

fig. 28

Fit the Straight Tube length(s)

Step 13

As you fit the Straight Tube(s) into position, the larger opening
of the tube(s) should always be at the top and should fit over
the preceeding tube or elbow

(fig. 29) and then fit inside the

bottom component as you work your way down the installa-
tion.

(fig. 30 & 31) Make final small adjustments to the Lower

Elbow if necessary. Overlap each component by no less than
1” and try to minimize any protruding areas to create smooth
transitions between each piece.

(fig. 32)

fig. 29

fig. 30

fig. 31

fig. 32

Fit on the outside
of the top
components

Fit on the inside
of the bottom
components

Adjust for a tight,
smooth transition

IMPORTANT:

Remove the protective film

Before beginning the fitting and installation, peel off all of the

protective film on the inside of each component. Otherwise,

you won’t be able to peel the film after the tube is sealed.

(fig. 18 and 19).

fig. 18

fig. 19

Flange

Retaining Ring

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