Lake Monitors FreeFlow Meter User Manual

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Installation

Basic Application Information
The FreeFlow flow meter can be installed directly in the fluid line

without flow straighteners or special piping. The meter’s primary use

is for water measurement applications.
1) The flow metering element and plumbing connectors are made

from PVC permitting use with a variety of media. Use of mild

detergent to clean the meter body is encouraged to prevent

damaging the label or associated components.

2) The meter may be mounted in the most convenient location, in

any orientation to allow easy access for installation and

maintenance.

3) The FreeFlow meter should NOT be mounted near hot pipes or

equipment which can cause damage to the device. The maximum

temperature rating of 170ºF (76ºC) must be observed for ambient

conditions as well as the fluid stream.

4) The FreeFlow meter should be mounted in a manner such that

piping misalignment or other system components can not exert

force or produce a bending moment on the pressure vessel.

5) To retain accuracy and repeatability internal passages are closely

toleranced and require filtration of at least 200 micron.

Warning and Precautionary Areas
1) The pressure vessel of the flow meter and it s associated

components are made of Polyvinylchloride. Polyvinylchloride can

be safely cleaned with soap and water. However, many other

cleaning agents can damage Polyvinylchloride, causing cracking

or crazing. If you are unsure of your cleaning agent, refer to a

compatibility guide for PVC.

2) When installing FreeFlow meters onto threaded pipe caution

should be taken not to over tighten the pipe connections or

introduce torque on the main body of the meter . The meter main

body may rupture if over-tightened.

3) The FreeFlow meter should not be used in systems where the

assembled piping is not supported. Externally applied piping

forces may cause the meter to rupture or malfunction.

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acceptable time period. The system should be stabilized in time to

prevent premature wear, clogging or damage to meter components.

Contamination Sources

Fresh Fluid
When fresh fluid is stored in holding t anks, it may be contaminated with

scale or particulate from inside the tank. To prevent this type of

contamination, be sure to filter fresh fluid before adding to the system.

New Machinery Contamination
When building new machines, a certain amount of built-in contamination

is unavoidable. Typical built-in contamination consists of dust, dirt, chips,

fiber, and sand, flushing solutions, moisture, weld splatters and pipe

sealants. Flushing the system before operation can reduce

contamination, but cannot eliminate it totally. Unless the system is

flushed at a high velocity, some contamination will not be dislodged until

the system is in operation. System contamination can cause fluid

component malfunction.

Environmental Contamination
When performing routine maintenance, the system’s fluid is commonly

exposed to environmental contamination. Exercise caution during

routine maintenance to prevent this type of cont amination. Be sure to

change breather filter and systems air filter regularly.

Self-Generation Contamination
Self-generated contamination is a product of wear, cavitation, fluid

breakdown and corrosion. Systems that are carefully flushed,

maintained, and have fresh fluid added, mainly have self-generated

contamination. In this case, proper filtration can prevent fluid component

malfunction.

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