Relief valves, Maintenance/troubleshooting, Load valve – Badger Meter Portable Hydraulic Testers User Manual

Page 13: Flow, Burst discs and burst disc bodies, Load valve flow burst discs and burst disc bodies

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Relief Valves

Often relief valves will start to open before they reach their full pressure flow settings . Compare the pressure and flow rate

readings made in Step 3 under

“Tee Test” on page 11

. Any great decrease in flow rate from those tests indicates a faulty

relief valve .

MAINTENANCE/TROUBLESHOOTING

The PFM testers are designed to give years of trouble-free service . However, if there is an issue, you can make a few

simple checks .

Load Valve

If the valve fails to load the system, remove the valve body and check for foreign material, worn parts or seals .

Flow

The absence of any flow reading may indicate a blockage of the turbine . Remove the retaining ring from the inlet port and

carefully remove the turbine assembly . Remove any material that may be preventing easy rotation of the rotor .
Reassemble and attempt a flow reading again . If the tester still fails to indicate flow, return the tester to the factory .

Burst Discs and Burst Disc Bodies

The burst discs are designed to rupture at a specified pressure . The PFM6 and PFM8 testers have a single burst disc that

bypasses flow around the loading valve when ruptured . The PFM6BD testers provide protection from excessive pressure in

either direction with two internal burst discs that, when ruptured, bypass flow around the loading valve . If a rupture occurs,

replace the burst discs .

IF YOU DO NOT HAVE THE PROPER TOOLS TO ACCOMPLISH THIS TASK, IT IS HIGHLY RECOMMENDED THAT YOU

RETURN THE TESTER(S) TO THE FACTORY FOR REPLACEMENT OF THE BURST DISC HOUSING AND THE BURST

DISCS. INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT MAY RESULT IF THE BURST DISCS ARE INSTALLED

IMPROPERLY.
The following tools and parts are needed:
• 5/8" open end box wrench
• 0…80 (or greater) pound-inch torque wrench

Description

Part Number

Quantity

Burst discs

PFM6

F1614-7500

1

PFM6BD

F1614-7500

2

PFM8

F1614-7500

1

Optional

O-ring

F3137-015

1

Backup ring

F1015-015

1

Maintenance/troubleshooting

Page 13

August 2014

TUR-UM-00730-EN-02

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