Sterlco Upright High Temperature Heat Transfer - Manual (Page 3)

Upright Portable Hot Oil TCUs Chapter 1: Safety iii
Table of Contents
CHAPTER 1: SAFETY ................................................................ 5
1-1 How to Use This Manual ............................................................................................. 5
Safety Symbols Used in this Manual .....................................................................5
1-2 Warnings and Precautions .......................................................................................... 6
1-3 Responsibility .............................................................................................................. 7
General Responsibility...........................................................................................7
Operator Responsibility .........................................................................................8
Maintenance Responsibility...................................................................................9
Reporting a Safety Defect .....................................................................................9
CHAPTER 2: FUNCTIONAL DESCRIPTION............................ 10
2-1 Models Covered in This Manual................................................................................ 10
2-2 General Description................................................................................................... 10
2-3 Standard Features..................................................................................................... 10
Mechanical Features ...........................................................................................10
Electrical Features...............................................................................................11
Controller Features..............................................................................................11
2-4 Options ...................................................................................................................... 11
2-5 Feature Descriptions ................................................................................................. 12
Immersion Heaters ..............................................................................................12
Heater Tank.........................................................................................................12
Pump ...................................................................................................................12
Ful-Flo Valve .......................................................................................................12
Connection Lines.................................................................................................13
Electrical System Controls...................................................................................13
Electrical Panel and System Components ..........................................................13
Air Purge .............................................................................................................14
Pressure Switch ..................................................................................................14
Safety Thermostat ...............................................................................................14
Reservoir Tank ....................................................................................................14
Cooling (Optional) ...............................................................................................15
2-6 Safety Devices and Interlocks ................................................................................... 15
CHAPTER 3: INSTALLATION ................................................... 17
3-1 Uncrating the Equipment........................................................................................... 17
3-2 Rigging and Placing the TCU .................................................................................... 17
Installation Location Considerations....................................................................17
3-3 Electrical Connections............................................................................................... 18
3-4 Setup Procedures...................................................................................................... 19
Connecting Piping ...............................................................................................19
Connecting Process Piping .................................................................................20
3-5 Initial Start-up ............................................................................................................ 22
Starting the Hot Oil TCU......................................................................................22
CHAPTER 4: OPERATION ....................................................... 24