DME TR-Series Straight Shot Hot - Manual

5
DIA
1.000
0.44
0.62
RELIEF
0.03
0.19
5
RELIEF
0.03
2.00 DIA
.31 DIA
A= 7/8 TO 3 7/8
5.34
5.00°
0.50
0.25
0.25 MIN.
0.25 MIN. 0.25
0.25 MIN. 0.25
DESIGN GUIDELINES FOR ALTERING ER-SERIES
STRAIGHT - SHOT HOT SPRUE BUSHINGS
(Long and Short Styles).
The D-M-E Standard ER-Series Straight shot (Long Style) is available
in seven standard shoulder lengths with either a 1/2 or 3/4 spherical
radius and 120 or 240 volt heater.The ER-series straight shot (long
Style) can be retrofitted to suit the particular molding application.
NOTE; The 5 heater lead is standard. A 90 heater lead is available
on special request.
The D-M-E Standard ER-Series Straight Shot (Short Style) is
intended to suit the requirements of smaller injection molding
machines such as Arburg, Boy and Jaco. It is supplied with a 7/8
"A" dimension can be altered to suit the particular molding application.
NOTE: The 5 heater lead is standard. A 90 heater lead is available
on special request.
D-M-E Standard ER-Series Straight-Shot Hot Sprue Bushings
(Long and Short Styles) like the Standard E-series, are supplied with
a 0.25 extra stock allowance on the front face to permit machining of
runner profiles or part contours into that face.
These bushings feature a "reverse taper" design that originates from
under heat source, providing easier start-ups when molding nylon or
polyester. . . even during an interrupted molding cycle.
The ER-Series design can also be used when a reverse taper will
benefit a particular application. These bushings are supplied with a
0.12 diameter oriface and a 0.50 long reverse taper. The orifice
may be enlarged and the taper increase to suit.
ER-SERIES (LONG STYLE)
ER &TR-SERIES STRAIGHT SHOT
HOT SPRUE BUSHINGS
ME-0704-PS-069-D SSPS/ETR
ER-SERIES (SHORT STYLE)
SSBT-0407ER-2
R
NOTE;
For MINIMUM projection on runner /
part, alter bushing face (see figures
1 through 3).
NOTE;
For MINIMUM projection on runner /
part, alter bushing face (see figures
1 through 3).
SSBT-0407ER-2
RUNNER
RUNNER/PART
PART
FIG. 1
FIG. 3
FIG. 2
For MINIMUM projection on runner/part, machine the runner profile
or part contour 0.25 deep into the bushing face at the centerline
of the oriface (see figures 1 and 2).
When gating into a flat surface, remove the 0.25 extra stock
allowance on the bushing face(See Figure 3). However, do not weaken
the bushing face by exceeding the 0.25 dimension.The "A" dimension
can be altered by removing stock from the front face of the 2.00 diameter
bushing shoulder.
ENLARGED VIEW
AS SUPPLIED
ENLARGED VIEW
AS SUPPLIED
3.22
.44
2.000 DIA
.19
5 .03 RELIEF
.25 DIA
A=7/8
5°
1.000 DIA.
0.12 DIA.
0.50
0.19
5
.31 DIA
A=1 7/8
5.09
L
1.69 DIA
0.25
2.00 DIA.
1.4995 -0.0005 0.0000 DIA.
0.97
0.97
5°
0.12 DIA.
0.25
#10-24 X 1/2 Long FHS
0.25
MIN.
X-2
PLATE
X-1
PLATE
A-CLAMPING PLATE
MOLD
OPEN
NOTE: The 45 heater lead is standard.A 90 heater lead is available on special
request.
IMPORTANT;
To prevent "pushback" of the hot sprue bushing due to injection pressure-and
assure a positive tapered seal with the stripper plate bushing-SECURE the
hot sprue bushing to the A-Clamping plate. A dowel or flat key installed under
the locating ring (shown) or clamping-type locating ring may be used.
The D-M-E Standard TR-Series Straight-Shot Hot Sprue bushings, like the Standard
T-Series, improves the performance of three-plate runner molds by minimizing the
length of protrusion an the runner system. This bushing features a "reverse taper"
design that originates from under the heat source, providing easier start-ups when
molding nylon or polyester . . . even during an interrupted molding cycle.
The TR-series design can also be used when a reverse taper will benefit a particular
application. The bushing is supplied with a 0.12 diameter orifice and a 0.25 long
reverse taper. The orifice may be enlarged and the taper increased to suit.
The bushing available with either 1/2" or 3/4" spherical radius, 120-volt or 240-volt
heater and a 7/8" or 1 3/8" long stripper-plate bushing to suit the application.
TR-Series straight-Shot
HOT SPRUE BUSHINGS
TYPICAL APPLICATION
ME-0704-PS-069-D SSPS/ETR
ER &TR-SERIES STRAIGHT SHOT
HOT SPRUE BUSHINGS
L
5°
L
90°
2.00
REF
1.00 REF
"X"
"X" D-M-E SHALL NOT BE LIABLE FOR MISUSE OR FAILURE TO FOLLOW THE ENCLOSED INSTRUCTIONS AND SPECIFICATIONS. D-M-E HERBY TO DISCLAIMS ALL IMPLIED
WARRANTIES, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL D-M-E BE RESPONSIBLE FOR LOSS OF USE, REVENUE
OR PROFIT, OR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGED.
D-M-E COMPANY
29111 STEPHENSON HIGHWAY
MADISON HEIGHTS
MICHIGAN 48071 USA
US 800-656-6653
CANADA 800-387-6600
www.dme.net
WARNING
DANGER
Failure to comply can result in serious injury or death: STORED ENERGY AND HIGH TEMPERATURE HAZARDS
This product maintains molten plastic at high pressure. Use caution when operating and servicing the system.
Physical contact with molten plastic may result in severe burns. Proper protective equipment, including eye protection, must be worn. This product
has heated surfaces. Use caution when operating and servicing the system to avoid severe burns. Proper protective equipment should be worn.
IMPORTANT SAFETY INFORMATION
A hot-runner system includes electrical elements and may contain molten
plastic at elevated temperature and pressure. To avoid injury, exercise caution by reading these instructions before servicing or operating the
system. These instructions must be passed on to the end user where they should
be read before using this product. Failure to do so can result in serious injury or death.
Failure to comply will result in serious injury or death: ELECTRICAL HAZARDS
Improper voltages or grounding can result in electrical shock. Use only with proper voltage and a proper earth ground.
To avoid electrical shock, do not operate product when wet. Do not operate this equipment with covers or panels removed.
To avoid electrical shock, turn off main power disconnect and lockout / tag out before servicing this device. Do not connect temperature sensors to
electrical power. It will damage the product and it can cause fire, severe injuries or even death.
If green ground wire present wire must be connected to the ground. Do not rebend rigid leads. Rebending leads might result in damage to circuit.
Product might absorb moisture when cool. Use low Voltage or power to drive out residual moisture before applying full power. Failure to do so may cause
damage to this product.
10-09 10-09
REPLACEMENT HEATERS FOR
STRAIGHT-SHOT HOT SPRUE BUSHINGS
STANDARD
REPLACEMENT HEATERS FOR
STRAIGHT-SHOT HOT SPRUE BUSHINGS
AVAILABLE ON REQUEST
5 HEATER LEAD
90 HEATER LEAD
WIRING INFORMATION
Square Coil Heaters are supplied with 45" long leads.
Heaters are 240 VAC or 120 VAC depending
on the configuration.
2 power leads are Multi Color.
1 ground lead is GREEN.
INSTALLATION DATA
D-M-E Standard
ER AND TR-SERIES
Straight-Shot
HOT SPRUE BUSHINGS
SHADED AREAS DIMENSIONED WITH "X" MAY BE REDUCED IN DIAMETER
AS SHOWN TO PROVIDE ADDITIONAL RELIEF.
Excessive contact between the 1" and 2" outside diameters of the Straight-Shot and matching1" and 2"
bores in the mold base may result in a heat loss, causing repeated bushing freeze off. If freeze off due
to heat loss should occur, the Straight-Shot Hot Sprue Bushings may be relieved as shown.
Minimize the amount of O.D.bushing contact to the mold, leaving sufficient contact on the 1" and 2"
diameters to assure flash-free molding and proper support. This will help insulate and keep the heat
in the bushing.
PLEASE READ CAREFULLY BEFORE INSTALLATION
Thermocouple is "J" Type.
Thermocouple is supplied with 45" leads.
1 T/C lead is WHITE and negative ( - )
constantan (non-magnetic).
1 T/C lead is BLACK and positive (+)
iron (magnetic).
C1
C2
Note: Dimensions shown in Inches.
D-1
D-2
NOTE: DME Standard ER-Series
Straight Shot Hot Sprue Bushing(short style)
(SSTC-42/SSTC-42-90)not recommended
to be used with DME type SSM-15-02
and DSS-15-02 temperature controllers.
D-3
CATALOG
NUMBER VOLTS WATTS L BUSHING SERIES
SSTC-31 120 300 4 5/8 ER (Long style) & TR
SSTC-32 240 300 4 5/8 ER (Long style) & TR
SSTC-42 240 250 2 1/2 ER (Short style)
CATALOG
NUMBER VOLTS WATTS L BUSHING SERIES
SSTC-31-90 120 300 4 5/8 ER (Long style) & TR
SSTC-32-90 240 300 4 5/8 ER (Long style) & TR
SSTC-42-90 240 250 2 1/2 ER (Short style)
REVISIONS
ECN REV DESCRIPTION BY DATE
M3457
C-1 REDRAWN IN SOLID WORKS M.N.
7/25/2008
C-2 ADDED SAFETY NOTE, DISCLAIMER NOTE & MISC. CORRECTIONS C.P.
M3631
D-1 WAS 450 WATTS, IS NOW 250 WATTS
T.P 10/06/2009 D-2
ADDED NOTE: DME Stnadard ER Series Straight Shot Hot Sprue Bushing
(short style) (SSTC-42/SSTC-42-90) not recommended to be used with DME
type SSM-15-02 and DSS-15-02 temperature controllers.
D-3 Removed S, E, T (four places)
ME-031/2008-09-18
2008-08-31 TREVOR P.
DESCRIPTION
ASSEMBLY NAME
SCALE
US PART NUMBER
ME PROJECT
DWG NO(REV) A1
MECHANICAL ENGINEERING 29111 STEPHENSON HWY.
MADISON HEIGHTS
MICHIGAN 48071 U.S.A.
PH: +1-248-398-6000 FX: +1-248-544-5707
EM: [email protected]
PACKING SLIP
ER & TR SERIES STRAIGHT SHOT
ME-0704
SSPS/ETR
ME-0704-PS-069(C.05)
1:1
GLOBAL FAMILY CODE
ME-G04
REVISION: PRIMARY.SECONDARY LIFE CYCLE STATUS
C.05 DESIGN CHANGE
2. MAXIMUM ALLOWED
SURFACE FINISH
ROUGHNESS TO BE Ra 1.6 MICROMETER
UNLESS OTHERWISE SPECIFIED.
1. REMOVE ALL BURRS AND BREAK ALL SHARP
EDGES .35 MAXIMUM
UNLESS OTHERWISE SPECIFIED.
Key Characteristic - -a product characteristic whose variability could significantly
affect product function and/or customer satisfaction.
Safety Characteristic - -a product characteristic whose variability could significantly
affect the products safety or compliance with govermental regulations.
This document is proprietary to D-M-E Company and is not used, circulated, reproduced,
copied or disclosed in any manner whatsoever without the prior specific written permission
of an authorized official of the D-M-E Company.
ANGLES 0.000
0.00
0.0
DATE
DATE
DATE
APPROVED
CHECKED
DRAWN
0 30' 0.013
0.13
0.3 0.8 0
UNLESS OTHERWISE SPECIFIED
TOLERANCES ARE:
DIMENSIONS ARE IN MILLIMETERS NOTES:
PLOT DATE
HEAT TREAT
MATERIAL MAHESH.N
CLAUDIA P.
2008-07-25
2008-08-31
THIRD ANGLE PROJECTION