MagTek EC2000 99875651 - Manual (Page 17)

3 - Preventive Maintenance Procedure
ExpressCard 2000| Instant Issuance Card Personalization System | Preventive Maintenance Procedure
Page 17
Figure 3-12 - Bad Embosser Wheel Alignment (Figure 3-11 MAGNIFIED)
6) If any cones are broken or bent, replace the characters in the same location if possible. If replacement
is not feasible, cut off the top and bottom tines using the diagonal side cutters, remove the character
from the tines, and install it to another set of tines, and re-map the character to another tine after
preventive maintenance is complete and the device is powered up.
7) Check the daisy wheel alignment by standing in front of the device and looking straight down at the
embosser. Use an inspection mirror as shown in Figure 3-11 so you can see the cone on the bottom
of the current character and the hole in the embosser hammer. Figure 3-12 shows a cone and hole
that are not properly aligned.
8) Check embossed character heights, and adjust them if necessary to account for normal wear. Pay
special attention to any characters you have replaced or re-mapped.
3.13 Service the Electronics
Visually inspect all wires and cables, checking for insulation breakage or wear on moving cables.
3.14 Service the Cover
After completing all other service, service the cover as follows:
1) Inspect the cover for damage.
2) Clean the black and gray portions of the outside of the cover with alcohol wipes.
3) Clean fingerprints off the touchscreen with a soft, clean, dry cloth.