MagTek EC2000 99875692 - Manual (Page 12)

3 - Tipper Heater Replacement Procedure
ExpressCard 2000| Instant Issuance Card Personalization System | Tipper Heater Replacement Procedure
Page 12
5) Insert the left spring-loaded post, move the tipper heater around until it lines up, and use the 1/8” L-
handle Allen wrench to tighten it.
6) Tighten the right spring-loaded post.
7) Re-insert the tipper sensor into its slot (see Figure 3-5) and hold it in place.
8) Use the 3/32” Allen wrench to insert and tighten the two screws that hold the tipper sensor (see
Figure 3-4).
9) Re-connect the tipper heater cable to the plug on the left side of the tipper (see Figure 3-3).
10) Re-install a cable tie in the anchor on the left side of the tipper module. Bundle the tipper heater
cable with the other cables and tie them down in the middle of the tipper heater plug (Figure 3-2).
11) Perform any additional service that requires the device to be powered off and open.
12) Re-install the tipper foil spool assembly with the original tipper foil roll, or obtain and install a new
one from the customer.
13) Close the top access door.
14) Re-attach the power cable, network cable, and any security hardware.
15) Power up the device.
16) From the touchscreen, navigate to Menu > Samples , create a sample card, and make sure the device
functions properly and the sample looks correct. If the tipping is uneven, see 99875607
ExpressCard 2000 Hardware Service Manual for steps to calibrate the tipper module.
17) Return the tipper heater and report form (including number of cards tipped) to MagTek for recycling.