Troubleshooting – Karcher IP 55 User Manual

Page 13

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English

13

ƽ

Danger!

Risk of accident while working on the appli-
ance. Carry out all the steps described in

the chapter "Shut down" before starting
anhy work on the device.
– The covers can be removed once the

screws have been taken off.

Only change the oil while it is still warm.

ƽ

Danger

Risk of burns due to hot oil!
Let the oil cool down to approx. 40 °C prior
to changing the oil.
Î

Place a pan underneath the locking
valve to catch the oil.

Î

Turn out the oil drain screw.

Î

Open the locking valve and let all the oil
drain.

Î

Close locking tap.

Î

Fix in the oil drain screw and tighten it.

Î

Unscrew the lid from the oil fill neck.

Î

Fill in fresh oil until the oil level lies be-
tween the “MIN“ and “MAX“ markings.

For oil type refer to technical specifica-
tions.

Î

Screw the lid onto the oil fill neck.

Î

Switch on the machine and check the oil
level indicator while the machine is run-
ning. If required, top up oil carefully.

ƽ

Danger!

Risk of accident while working on the appli-
ance. Carry out all the steps described in
the chapter "Shut down" before starting
anhy work on the device.

ƽ

Danger

Risk of cold burns on account of dry ice or
cold parts of the machine. While working on
the machine, wear appropriate safety gear
for protection against cold or remove dry ice
and let the machine heat up.
Avoid bodily contact with dry ice.
Never put dry ice in your mouth.

Tightening torques

M3

1.1 Nm

M4

2.5 Nm

M5

5.1 Nm

M6

8.8 Nm

M8

21.4 Nm

M10

44 Nm

M12

88 Nm

M14

119 Nm

M16

183 Nm

M20

224 Nm

Opening the device

Maintenance Works

Oil change

Troubleshooting

Faults with display

Fault

Possible cause

Remedy

By whom

Indicator lamp "Oil
temperature high" illu-
minates

The oil cooler ventilator is not functioning
properly

Check ventilator function of oil cooler, clean if
required. Call customer service in case of de-
fects.

Operator

Defective temperature switch

Inform Customer Service.

Operator

Indicator lamp "Motor
overload" illuminates

Press "Reset" key. Restart the machine. If the
fault recurs, call customer service.

Operator

Indicator lamp "Cycle
too long" illuminates

No extrusion

Check the extruder plate and the pistons for
damage; contact customer service if damaged.

Operator

Defective positioning sensor

Inform Customer Service.

Operator

Direction of rotation of the hydraulic pump is
wrong.

Check the electrical connection.

Customer
Service

Faults without display

Fault

Possible cause

Remedy

By whom

No dry ice snow pro-
duction

No liquid carbon dioxide in the supply line

Wait until the liquid carbon dioxide has dis-
placed the gas in the line.

Operator

Valve EV5 blocked or defective.

If the solenoid valve is functioning properly,
there will be an audible click when the carbon di-
oxide supply is switched off. Call customer serv-
ice if necessary.

Operator

Too much dry ice
snow in the exhaust
line

Valve EV5 will not close.

Inform Customer Service.

Operator

Sintered bushing defective.

Inform Customer Service.

Operator

Water is dripping from
the machine

Drain in the condensate collector or in the
condensate line plugged.

Clean the drain and the condensate line.

Operator

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