Rugged Ridge 3,000 Pound Heavy Duty Winch, ATV/UTV - Manual (Page 14)

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Step 6 - Check the System
• No further internal lubrication is required for the life of the winch. The
winch should not be immersed in water. If the winch is immersed in
water by accident, you should dry out all components and run until
motor is warm.
• Clean winch after each use; Also store the winch in a dry place,
disengage the clutch , and avoid access to children.
• Replace or repair any components that become corroded or damaged.
• If the wire rope has become worn or is beginning to show signs of
strands breaking it must be replaced before being used again. To do
this, remove the defective rope by free spooling. Remove the M5x5mm
bolt on the drum and release the rope.
• Insert the end of new rope and secure the M5x5mm bolt tightly
• Engage the clutch and re-spool the new rope on the drum keeping
tension on the rope as it spools. Ensure that the rope is respooling in
the under wind position.
Only replace the wire rope with the identical
replacement part recommended by the manufacturer.
Winch Maintenance:
Replacing Wire Rope:
Before using the winch, verify the following:
Wiring to all components is correct. All loose wires are tie wrapped tight.
There are no exposed wiring or terminals. Cover any existing terminal
exposures with terminal boots, heat shrink tubing or electricians tape.
Turn ATV key switch to ON position. Check winch for proper operation.
The wire rope should spool in and out in the direction indicated on the
switch. (See Figure 7)
Figure 7