ARB 3438110 - Manual (Page 3)

15/07/03 Page 3 of 4 3782649
Assembly sequence for winch installation.
To place winch clutch handle in a convenient
location the winch gearbox must be rotated 2
hole spacings, 72 degrees, in a clockwise
direction. Place winch on its end and remove
all gearbox bolts. Gently raise gearbox just
enough to rotate it. Do not completely remove
gearbox and avoid damage to the gasket. Refit
all bolts and tighten
The roller fairlead must have new holes drilled
to allow for correct wire rope angle. Using a
12mm diameter drill bit, redrill the fairlead in
the position shown in the diagram.
Using the 5/8” x 6” bolts, place the 5/8” flat
washers (2 of each item) under the head of
both bolts and insert the bolts through the
roller fairlead bracket and side rollers. Fit the
5/8” flat washers and nyloc nuts (2 of each
item), then tighten so that the rollers turn
freely.
Install the winch and roller fairlead using,
bolts, nuts and spring washers supplied by
Warn, and 3/8” flat washers (4 off) supplied in
bolt kit. Refer to Warn installation instructions
for correct procedure. Adjust winch in slots
until winch clutch lever can rotate freely in air
vent opening on bull bar.
Connect the winch control box cables to the
winch motor. Refer to the Warn handbook for
additional information. Connect the long
winch + & - cables to the vehicle after the bull
bar is installed. Refer to the Warn winch
manual for vehicle wiring instructions.