ARB 3438110 - Manual (Page 4)

15/07/03 Page 4 of 4 3782649
Assembly sequence for bull bar installation.
Remove existing bumper from vehicle by removing
chassis bolts, outer tie bars and bolts connecting
rubber body supports to the vehicle.
Fit plastic screw plugs provided in indicator kit to
bull bar and install indicator lamps using self
tapping screws provided with lamps.
Connect harness to wires in vehicle lamp harness
using scotch locks provided.
Fasten number plate to the number plate bracket.
Fasten the number plate using M6x16mm bolts,
flange nuts and 6mm flat washers (2 of each item).
NOTE- If the vehicle is fitted with A/C, remove
lower air guide from existing bumper. Using side
cutters, trim back the wide sections on the front
outer flanges to allow air guide to be fitted to bull
bar. Install the M6x16mm bolts, flange nuts and ¼”
flat washers (4 of each item).
Using 3 people carefully lift the bull bar up to the
vehicle and position so it can be side mounted to
captive nuts in chassis. Fasten with M10 x 30mm
bolts, spring washers and 3/8” flat washers (4 of
each item).
Bolt through lower mount hole using the 1 ½” x ½”
UNC bolts, spring washer, nut (2 of each item) and
13 x 40mm flat washer (4 off). Bolt through hole
from outside as per diagram, diagram has passenger
side drawn.
Align bull bar to the vehicle and tighten the mount
bolts to the following torques, M10 bolts to 44Nm
and 1 1/2”x 1/2”UNC bolts to 77Nm.
NOTE- After fitment bounce vehicle to settle
suspension. Check front suspension “H” dimension
and adjust if necessary. Refer to D22 workshop
manual for specifications.