ARB 3435010 User Manual

Page 2

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25/05/04

Page 2 of 4

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TOOLS REQUIRED

Basic tool kit including a torque wrench plus one deep reach socket (Koken; Part No. 4305M), drill and 8mm drill
bit. 12mm drill bit for winch bull bar.

FITTING THE 9,000lb WINCH

1. Place the bull bar on a suitable stand.

2. To place the winch clutch handle in a convenient location the winch gearbox must be rotated 2 hole spacings,

72 degrees, in an anti-clockwise direction when viewed from the gearbox end. Place the winch on its end and
remove all gearbox bolts. Gently raise the gearbox just enough to rotate it. Do not completely remove the
gearbox and avoid damaging the gasket. Refit all bolts and tighten. (Refer to diagram 1.) NOTE: The winch
handle is positioned at the top of the bull bar.

DIAGRAM 1

DIAGRAM 2


3. To place the winch motor in the correct location the winch motor must be rotated 90 degrees, in a clockwise

direction when viewed from the motor end. Place the winch on its end and remove the two motor retaining
bolts. Gently raise the motor just enough to rotate it. Do not completely remove the motor and avoid damaging
the gasket. Refit all bolts and tighten. (Refer to diagram 2.)

4. The roller fairlead must have new holes drilled to allow for correct wire rope angle. Using a 12mm diameter

drill bit, redrill the roller fairlead as shown. (Refer to diagram 3.)

DIAGRAM 3

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