Hyline Offroad JK LOUVERED HOOD PANEL - Manual (Page 4)

NOTE: USE 1/16” DRILL BIT AS PILOT HOLE FOR 1/4” DRILL BIT
TO ENSURE BETTER ACCURACY!
Step 6 – Drill through all the holes in the template using the 1/16” bit.
Step 7 – Using a marker or scribe trace the cutouts onto the hood. Once you remove the template
you’ll be able to use these lines to cutout the air vent panels.
Step 8 – After all holes are drilled using 1/16” pilot bit and
cutouts are traced, you may now remove the template.
Now use the ¼” Bit to drill out the pilot holes
60 Holes Total.
**NOTE** You will need to use the 1” hole saw to
expand some holes drilled in the hood support frame
from underneath the hood, 13 times. See (Figure 3)
Step 8 – Once drilling is completed, Use 1” Hole saw and drill each corner of the 4 cutouts (14 times
total). You can then use the jigsaw or cutoff wheel and cut each air vent panel out.
Step 9 – Use a file or sandpaper to deburr any sharp edges from panel cutouts and/or drilled holes.
Remove masking tape also if necessary.
Q:\Hyline Offroad, LLC\Installation Instructions\JK-50HLP\JK-50HLP Installation Instructions.doc
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Figure 3