PHCC Pro Series Pro Series 1000 Battery Backup Sump Pump System (without silence switch) User Manual

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Table of Contents

Important Safety Instructions
General . . . . . . . . . . . . . . . . . . . . . . .1
AC Power Requirements . . . . . . . . . .1
Personal Precautions . . . . . . . . . . . . .1
Preparing to Charge . . . . . . . . . . . . .1
DC Connection Precautions . . . . . . . .1

Introduction
Items Included in System . . . . . . . . .2
Additional Items Needed . . . . . . . . . .2

Pump & Pipe
Installation Instructions
Direct Discharge to Outside . . . . . .3,4
Hookup to Existing Discharge Pipe .5,6

Battery Instructions
Preparation of the Battery . . . . . . . . .7

Control Unit Hookup
Mounting the Control Unit . . . . . . . . .8
Positioning the Float Switch . . . . . . . .8
Installing the Battery Fluid Sensor . . .8
Hooking Up the Pump . . . . . . . . . . . .8
Hooking Up the Battery . . . . . . . . . . .8
Hooking Up the Charger . . . . . . . . . .8

Understanding the Warning
Lights and Alarms
Power . . . . . . . . . . . . . . . . . . . . . . . .9
Water . . . . . . . . . . . . . . . . . . . . . . . .9
Pump . . . . . . . . . . . . . . . . . . . . . . . .9
Replacing the Pump . . . . . . . . . . .9,10
Charger Operating . . . . . . . . . . . . . .10
Battery . . . . . . . . . . . . . . . . . . . . . .10
Cable or Terminal Problems . . . . . . .10
Replacing the Battery . . . . . . . . . . .11
Test Button . . . . . . . . . . . . . . . . . . .11
Testing the Float Switch . . . . . . . . . .11

Parts & Service Information
Technical Support . . . . . . . . . . . . . .11

Important
Safety Instructions

General

Do not expose the control unit to rain or
snow.

Pull the plug rather than the cord when
disconnecting the control unit.

An extension cord should not be used
unless absolutely necessary.

To reduce the risk of electric shock,
unplug the control unit and disconnect
the cables from the battery before at-
tempting any maintenance or cleaning.

Do not disassemble the control unit.
When service is required contact
Glentronics technical support at (800)
991-0466, select option 3.

AC Power Requirements

The control unit must receive 115 volts
AC +/- 5% from the AC outlet.

Any

voltage lower than this will cause the
power failure alarm to activate. Lower
voltages can be caused by utility
company brown outs or heavy power
draw from other appliances on the same
circuit.

Personal Precautions

Wear eye protection and avoid touch-
ing your eyes while working near the
battery.

If battery acid contacts skin or clothing,
wash immediately with soap and water.
If acid enters eye, immediately flood eye
with running cold water for at least 10
minutes and get medical attention.

Never smoke or allow a spark or flame
in the vicinity of the battery.

Remove personal metal items such as
rings, bracelets, watches, etc. when
working with a lead-acid battery.

Preparing to Charge

Charge only LEAD-ACID batteries with
the Pro Series 1000 control unit. Do not
use the control unit for charging dry-cell
batteries that are most commonly used
with home appliances.

Be sure the area around the battery is
well-ventilated.

When cleaning or adding water to the
battery, gas can be forcefully blown
away by using a piece of cardboard or
other nonmetallic material as a fan.

Clean the battery terminals. Be careful
to keep corrosion from coming in con-
tact with your eyes.

DC Connection Precautions

Connect and disconnect the battery
cable rings only after removing the
charger cord from the electric outlet.
Never allow the rings to touch each
other.

Coat the terminals with a thin coat of
petroleum jelly to retard corrosion.

Attach the rings on the ends of the
battery cables to the battery posts and
secure them with wing nuts to insure a
good connection.

Follow these steps when the battery is
installed. A spark near the battery may
cause a battery explosion. To reduce
the risk of a spark near the battery:

Check the polarity of the battery posts.
The POSITIVE (+) battery post usu-
ally has a larger diameter than the
NEGATIVE (-) post.

Connect the large ring on the POSITIVE
(BLACK) wire from the control unit to
the POSITIVE (+) post of the battery.
Connect the small ring on the NEG-
ATIVE (WHITE) wire from the control
unit to the NEGATIVE (-) post of the
battery.

When disconnecting the control unit,
first disconnect the charger, and then
remove the rings from the battery
terminals.

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POSITIVE

POST HAS

LARGER

DIAMETER

NEGATIVE

POST HAS

SMALLER

DIAMETER

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