JLG G5-18A Service Manual - Manual (Page 130)

Electrical System
9-10 G5-18A, 2505H, 25.5
d. Base Frame Schematic "A"
A B C D
8
7
6
5
4
3
2
1
D C A B
1234
5
678
87
30
87a
85
86
OUT
GND
LEVEL FUEL PWR
87 30 87a 85 86 87 30 87a 85 86
87
30
87a
85
86
BUSSBAR 1
BUSSBAR 1
BUSSBAR 1
BUSSBAR 2
BUSSBAR 2
NAME
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F1
1
F12 F13 F14 F15 F16 R1 R2
DESCRIPTIONDESCRIPTION
FUSE,
DRIVE
CUT
OUT
FUSE,
AUX
CIRCUIT
FUSE,
DISPLA
Y
FUSE,
DISPLA
Y
FUSE,
JOYSTICK
FUSE,
SYSTEM
MODULE
FUSE,
SYSTEM
MODULE
FUSE,
CLEARSKY
FUSE,
REVERSE
CIRCUIT
FUSE,
REVERSE
CIRCUIT
FUSE,
B EACON
FUSE,
L SI
SYSTEM
FUSE,
ECM
FUSE,
KEYSWITCH
FUSE,
CLEARSKY
(IN
BAG)
FUSE,
CLEARSKY
(IN
BAG)
FUSE,
REAR
POWER
& HORN
FUSE,
REAR
POWER
& HORN
FUSE,
F RONT
WL
FUSE,
F RONT
WL
FUSE,
B OOM
W
L
FUSE,
REAR
WL
RELA
Y , WORKLIGHTS
RELA
Y , WORKLIGHTS
RELA
Y , REVERSE
CIRCUIT
RELA
Y , REVERSE
CIRCUIT
RA
TING 15A 15A 5A 5A 15A 5A 15A 10A 10A 15A 10A 5A 10A 10A10A 10A 35A 35A 15A
ALL
WIRES
ARE
16
GA.
UNLESS
NOTED
OTHER
WISE.
ALL
WIRES
ARE
16
GA.
UNLESS
NOTED
OTHER
WISE.
TO RL71-R
TO RL71-B+
1.
BASE
NOR
TH
AMERICAN
MACHINES
HA
VE
X163A
MACHINES
HA
VE
X163A
JUMPER
TO FRAMER/ LOADER
SW
LOADER
SW
SHEET
4
X27
1.MOR
TH
AMERICAN
MACHINES
HA
VE
MACHINES
HA
VE
X104
CAP
X104
CAP
2.
FOR
OTHER
MACHINES
X103
PLUGS
INT
O
X183
OPTION
FRAME
ON
P A GE
8
FRAME GROUND STUD
TO BASE CAB HARNESS X27 SHEET
3
TO ENGINE HARNESS X56 SHEET
7
FRAME GROUND STUD
1.
BASE
NOR
TH
AMERICAN
MACHINES
H A V E
X 163A
JUMPER 2.
LSI
& OPTION
EQUIPED
MACHINES
X 226
PLUGS
INT
O
X222
PLUGS
INT
O
X222
ON
SHEET
8
TO
A C
HARNESS SHEET
4
X268
TO ENGINE X151
TO ENGINE X180
2.
LSI
&
OPTION
EQUIPED
MACHINES
X 83
PLUGS
INT
O
X184
OPTION
FRAME
ON
SHEET
8 TO WORK
LP
X90
SHEET
9
TO QK
CPLR
X93
SHEET
9
PWR
M OD,
IGNITION,
Y ELLOW
RL71-B+
1
RL71-Y
1
RL71-R
1
RL71
1
2
PWR
MOD,
AUX,
RED
RL72-B+
1
RL72-Y
1
RL72-R
1
RL72
1
2
ELEC
ASSY
, MAIN
FUSE
BOX
F1
F2
F3
F4
F5
F6
F7
F8
F9
F10
F1 1
F12
F14
F15
F16
R1
R2
F13
FC73
D10
C8
D8
B8
C6
C5
C4
C3
D1
C1
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
C10
C2
D3
D4
D5
D6
D7
B7
D9
D2
B9
B10
FC73-L1
L1
HORN
AH74
1
AH74-G
1
RELA
Y , CUT
OUT
RL75
1
2
3
4
5
CONT
. HYD
JOYSTICK
JS76
1
2
3
4
FUEL
SENDER
SN77
1
2
3
V A L VE,
STEER
SELECT
HV78
1
2
HV79
1
2
V A L VE,
DIVER
TER,
AUX
V A L VE,
DIVER
TER,
AUX
HV80
1
2
X83
1 2
X163A 1 2
YEL
VA LVE, AUXDECOMP
HV85
1 2
X89
1 2
X94
1 2 3 4
RELAY AUX
RL95
1 2 3 4 5
RELAY ,SPDT ,12V ,20/40 AMP
RL96
1 2 3 4 5
RELA
Y , SPDT
, 12V
, 20/40
AMP
RL97
1
2
3
4
5
X98
1 2 3 4 5 6 7 8
ALARM,
REVERSE
ALARM,
REVERSE
AH99
1
2
HV100
1
2
V A L VE,
FUNCTION
SELECT
V A L VE,
FUNCTION
SELECT HV101
1
2
HV102
1
2
X103
A
B
C
X104
A
B
C
HV107
1
2
V A L VE,
F/R
DRIVE
HV108
1
2
X116
1
X1
19
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
RED061-1 B+ 10AWG
RED061-1 B+ 10AWG
RED061-1-1 B+ 10AWG RED061-1-1 B+ 10AWG
RED061-1-1 B+ 10AWG
RED061-1-2 B+ 10AWG
RED061-1-2 B+ 10AWG
RED061-1-3 B+ 10AWG
RED061-1-3 B+ 10AWG
X120
1
YEL062-1-1 KEY I
S121
S122
X124 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
WHT
052-1
H ORN
S125
WHT026-1 TOGGLE
WHT
026-1-2
JOY
STK
WHT
026-1-2
JOY
STK
WHT
026-1-1
JOY
STK
WHT
026-1-1
JOY
STK
S126
GRN079-2 FT
GRN079-3 FT
YEL062-5 JOYSTK
GRN025-1 AUX
GRN025-1 AUX
YEL062-19 LSIIGN
YEL
062-19
LSI
IGN
YEL
080-1
F CN
L/O
YEL080-1 FCN L/O
S127
WHT
048-9
F UEL
S ENS
WHT
048-9
F UEL
S ENS
WHT048-9 FUELSENS
WHT
065-3-1
4W
STR
WHT
065-3-1
4 W
STR
WHT065-3-1 4W STR
WHT
065-2-1
CRB
STR
WHT
065-2-1
CRB
STR
WHT065-2-1 CRBSTR
WHT
076-3
F /R
AUX
WHT
076-3
F/R
AUX
WHT076-3 F/R AUX
S129
BLK000-3-18 GND
BLK000-3-19 GND
GRN
055-2
A UX
DCMP
GRN
055-2
A UX
DCMP
WHT
051-5
BOOM
LP
WHT
051-5
BOOM
LP
WHT
051-5
BOOM
LP
WHT
051-5
BOOM
LP
WHT
076-4
S W
Q K
CPLR
WHT
076-4
SW
QK
CPLR
WHT
076-4
S W
Q K
CPLR
WHT
076-5
S W
Q K
CPLR
WHT
076-5
S W
Q K
CPLR
WHT025-2 TELE
WHT
025-2
TELE
WHT014-1 TILT WHT014-1 TIL T
WHT
014-1
T IL
T
GRN055-1 AUX
GRN
055-1
A UX
GRN026-3 FT
GRN
0 26-3
FT
WHT
026-5
F RM
LDR
SW
WHT
026-5
FRM
LDR
SW
WHT
026-4
F RM
LDR
SW
WHT
026-4
FRM
LDR
SW
GRN
026-2
F T
GRN026-2 FT
GRN079-4 FT
S130 WHT070-1-21 LIGHTNG
WHT
070-1-1
LIGHTNG
WHT
070-1-1
L IGHTNG
WHT
070-1-22
LIGHTNG
S131
YEL062-3-2 F/R AUX
YEL
062-3
F /R
AUX
YEL
062-3-3
F /R
AUX
YEL
062-3-3
F/R
AUX
S132 BLU008-2 BU LPS
BLU
008-2-2
B U
L PS
BLU
008-2-2
B U
L PS
BLU008-2-1 BU WRN
WHT
073-9
AC
PRES
WHT073-9 AC PRES WHT073-9 ACPRES
S135
S136
S137
BLK000-3-15 GND
BLK000-3-16 GND
WHT007-2 FNR-F
WHT008-1-1 FNR-R
WHT
007-1
FNR-F
WHT
007-1
FNR-F
WHT
008-1
FNR-R
WHT007-3 FNR-F
WHT008-1-3 FNR-R
WHT008-1-2 FNR-R
S138
YEL051-1-2 WKLP 12AWG
YEL051-1 WK LP 12AWG
YEL051-1-1 WK LP 12AWG YEL051-1-1 WKLP 12AWG
YEL051-1-2 WKLP 12AWG
YEL
051-3
B M
W
K
L P
YEL
051-3
B M
W
K
L P
YEL051-3 BM WK LP
YEL
051-2
F R
W
K
L P
YEL051-2 FR WK LP
YEL
051-4
R R
W K L P
YEL
051-4
RR
WK
LP
YEL051-4 RR WK LP
RED
061-5
K EY
RED061-5 KEY
YEL
062-2
P K
B RK
YEL062-2 PK BRK
RED
061-2
R R
P WR
YEL
062-9
BEACON
YEL062-9 BEACON
YEL062-8 BK UP
YEL062-8 BK UP
YEL
062-4
GAUGE
YEL062-4 GAUGE
WHT
48-3
IGN
S
WHT
48-3
IGN
S
SHIELD
CABLE
4
CAN
S
SHIELD
CABLE
4
CAN
S
BLK
C ABLE
4
C AN
LO
BLK
C ABLE
4
C AN
LO
RED
C ABLE
4
C AN
HI
RED
C ABLE
4
C AN
HI
YEL
62-9-5
ECM
IGN
YEL62-9-5 ECMIGN
WHT
058-8
APS
GND
WHT
058-8
APS
GND
Sheet6-[2,C]
WHT
057-1
APS
5V
Sheet6-[2,C]
WHT
048-22
APS
SIG
WHT
048-22
APS
SIG
Sheet6-[2,C]
WHT
048-23
IVS2
Sheet6-[2,C]
WHT
101-1
F AN
CYCLE
WHT
101-1
F AN
CYCLE
Sheet6-[4,B]
WHT
101-2
F AN
DEMAND
Sheet6-[4,B]
YEL062-6 IGN Sheet6-[3,B]
RED061-4 CLRSKY Sheet6-[6,B]
YEL062-7 IGN Sheet6-[6,B]
BLK000-3-23 GND
WHT061-10 CONDF AN 12AWG WHT061-10 CONDF AN 12AWG
X274
1
BLK000-6 GND 12AWG
BLK000-6 GND 12AWG
WHT073-8-2 ACCOMP WHT073-8-2 ACCOMP
WHT
073-8-2
A C
COMP
S278
X279
1 061FUSIBLE LINK16 GA
RED
C ABLE
8
C AN
HI
Sheet6-[4,D]
BLK
C ABLE
8 C AN
LO
Sheet6-[4,D]
SHIELD
CABLE
8 CAN
S
Sheet6-[5,D]
S296
BLK000-3-20 GND
PWR
MOD,
FUEL
PMP
, GREEN
RL139-B+
1
RL139-Y
1
RL139-R
1
RL139
1
2
S146
YEL
062-1
KEY
1
YEL062-1-2 KEY 1
WHT090-1 FUELPUMP 14AWG
WHT090-1 FUELPUMP 14AWG WHT090-1 FUELPUMP 14AWG
X149
1
RED061-14 PWR10A WG
RED061-14 PWR10A WG
X182
1
2
X226
1
2
X163A
1
2
YEL
X264
1
2
3
4
5
BLK000-3 GND 10AWG
BLK000-4 GND 12AWG Sheet6-[1,B] Sheet6-[1,B]
BLK000-3-1 GND
BLK000-3-12 GND
BLK000-3-4 GND
BLK
000-3-5
G ND
BLK000-5 GND 12AWG
BLK
000-5-5
G
ND
BLK
000-5-6
G ND
BLK000-5-7 GND
BLK000-5-1 GND
BLK000-5-9 GND
WHT
148-26
FUEL
PUMP
CONT
WHT148-26 FUELPUMP CONT
BLK
000-3-13
GND
S1
10
BLK000-3-3 GND
BLK000-3-9 GND
BLK
000-3-10
GND
BLK
000-3-2
G ND
BLK000-3-6 GND
BLK000-3-7 GND Sheet6-[3,B] Sheet6-[3,B]
BLK000-3-8 GND Sheet6-[6,B] Sheet6-[6,B]
RED001-2 BATT 6AWG
RED001-2 BA TT 6A WG Sheet9-[2,B]
BLK000-4-1 GND Sheet6-[1,B] Sheet6-[1,B]
BLK000-4-6 GND Sheet6-[1,B] Sheet6-[1,B]
BLK
000-3-1
1 GND
BLK000-3-14 GND
S118
WHT52-2 HORN
WHT52-3 HORN Sheet6-[3,B] Sheet6-[3,B]
BLK000-5-2 GND
BLK000-5-3 GND
BLK000-5-4 GND
X305
1
2
X306
1
2 IP307
WHT008-1-4 FNR-REV
WHT008-1-4 FNR-REV
S316
RED061-2-3 RR PWR
RED061-2-4 RR PWR Sheet6-[3,B]
YEL062-3-4 IGN YEL062-3-4 IGN
BLK000-3-17 GND
MY8750B