Document Outline

• 91504001_I_TF6-42 Parts Manual
  • Effectivity Page
  • Table of Contents
  • Service Kits
  • Section 1 Frame & Attaching Parts
    • Figure 1-1 Frame Shrouding & Trim
    • Figure 1-2 Axle Mounting
  • Section 2 Boom
    • Figure 2-1 First Boom Section
    • Figure 2-2 Bearing Pads, Spacers, & Shims, (First Boom Section)
    • Figure 2-3 Second Boom Section
    • Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)
    • Figure 2-5 Third Boom Section
    • Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)
    • Figure 2-7 Push Beam/Extend Chain & Roller Assembly
    • Figure 2-8 Quick Switch Assembly
  • Section 3 Attachments
    • Figure 3-1 48” & 72” Carriage Assembly
    • Figure 3-2 Buckets
    • Figure 3-3 48” & 72” Slope Piler Carriage
    • Figure 3-4 10’ & 15’ Truss Boom Assembly
    • Figure 3-5 10’ & 15’ Truss Boom Assembly w/Winch
    • Figure 3-6 100 Degree Swing Fork Assembly
    • Figure 3-7 Drywall Carriage Assembly
    • Figure 3-8 100 Degree Drywall Swing Carriage Assembly
    • Figure 3-9 Personnel Platform Assembly
    • Figure 3-10 Transformer Platform
    • Figure 3-11 Forks
    • Figure 3-12 Fork Mounted Lifting Hook
  • Section 4 Engine & Attaching Parts
    • Figure 4-1 Engine Assembly, L.H. View
    • Figure 4-2 Engine Assembly, R.H. View
    • Figure 4-3 Deere Engine
    • Figure 4-4 Fuel Tank & Lines
    • Figure 4-5 Radiator Assembly
    • Figure 4-6 Air Cleaner & Installation
    • Figure 4-7 Exhaust Installation
    • Figure 4-8 Transmission - Converter Housing Group
    • Figure 4-9 Transmission - Transmission Case & Plate Group
    • Figure 4-10 Transmission - Torque Converter Group
    • Figure 4-11 Transmission - Gear Group
    • Figure 4-12 Transmission - Pump Drive Group
    • Figure 4-13 Transmission - Charging Pump Group
    • Figure 4-14 Transmission - Reverse Idler Group
    • Figure 4-15 Transmission - Forward & Reverse Shaft Group
    • Figure 4-16 Transmission - 3rd Shaft Group
    • Figure 4-17 Transmission - First & Second Shaft Group
    • Figure 4-18 Transmission - Output Shaft Group
    • Figure 4-19 Transmission - Electric Control Group
    • Figure 4-20 Transmission - Drive Plate Group
    • Figure 4-21 Transmission - Drop Box Group
  • Section 5 Drive Train
    • Figure 5-1 Front Axle Assembly - Carraro
    • Figure 5-2 Front Axle - Carraro
    • Figure 5-3 Front Axle Housing Assembly - Carraro
    • Figure 5-4 Front Steering Components - Carraro
    • Figure 5-5 Front Gear Components - Carraro
    • Figure 5-6 Front Differential - Carraro
    • Figure 5-7 Front Double Joint - Carraro
    • Figure 5-8 Front Brakes - Carraro
    • Figure 5-9 Front Wheel Hub - Carraro
    • Figure 5-10 Front Reduction Gears - Carraro
    • Figure 5-11 Rear Axle Assembly - Carraro
    • Figure 5-12 Rear Axle - Carraro
    • Figure 5-13 Rear Axle Housing - Carraro
    • Figure 5-14 Rear Steering Components - Carraro
    • Figure 5-15 Rear Gear Components - Carraro
    • Figure 5-16 Rear Differential - Carraro
    • Figure 5-17 Rear Double Joint - Carraro
    • Figure 5-18 Rear Wheel Hub - Carraro
    • Figure 5-19 Rear Reduction Gears - Carraro
    • Figure 5-20 Front Axle Assembly - Dana
    • Figure 5-21 Front Axle - Dana
    • Figure 5-22 Front Axle Housing Assembly - Dana
    • Figure 5-23 Front Steering Components - Dana
    • Figure 5-24 Front Gear Components - Dana
    • Figure 5-25 Front Differential - Dana
    • Figure 5-26 Front Double Joint - Dana
    • Figure 5-27 Front Brakes - Dana
    • Figure 5-28 Front Wheel Hub - Dana
    • Figure 5-29 Front Reduction Gears - Dana
    • Figure 5-30 Rear Axle Assembly - Dana
    • Figure 5-31 Rear Axle - Dana
    • Figure 5-32 Rear Axle Housing Assembly - Dana
    • Figure 5-33 Rear Steering Components - Dana
    • Figure 5-34 Rear Gear Components - Dana
    • Figure 5-35 Rear Differential - Dana
    • Figure 5-36 Rear Double Joint - Dana
    • Figure 5-37 Rear Brakes - Dana
    • Figure 5-38 Rear Wheel Hub - Dana
    • Figure 5-39 Rear Reduction Gears - Dana
    • Figure 5-40 Drive Shaft Assembly
    • Figure 5-41 Tires & Rims
  • Section 6 Cab
    • Figure 6-1 Open Cab
    • Figure 6-2 Cab Enclosure w/Heater Option
    • Figure 6-3 Cab Enclosure
    • Figure 6-4 Cab Enclosure
    • Figure 6-5 Cab
    • Figure 6-6 Suspension Seat
    • Figure 6-7 Instrument Panel
  • Section 7 Controls
    • Figure 7-1 Accelerator Pedal Assembly
    • Figure 7-2 Steering Column & Attaching Parts
    • Figure 7-3 Brake Pedal Assembly
    • Figure 7-4 Transformer Platform Swing & Lift Controller Assembly
    • Figure 7-5 Transformer Platform Drive/Steer Controller Assembly
    • Figure 7-6 Boom Joystick
    • Figure 7-7 R.H. Tilt/Sway Joystick
    • Figure 7-8 L.H. Auxiliary Joystick
  • Section 8 Hydraulic Circuits
    • Figure 8-1 Supply Circuit
    • Figure 8-2 Dump Circuit
    • Figure 8-3 Steer Select
    • Figure 8-4 Service/Parking Brake
    • Figure 8-5 Boom Joystick
    • Figure 8-6 Tilt/Sway Joystick
    • Figure 8-7 Auxiliary Joystick
    • Figure 8-8 Lift Cylinder
    • Figure 8-9 Crowd Cylinder
    • Figure 8-10 Tilt & Tilt Compensating Cylinder
    • Figure 8-11 Auxiliary Function
    • Figure 8-12 Platform Rotate Cylinders
    • Figure 8-13 Sway Cylinder
  • Section 9 Hydraulic Components
    • Figure 9-1 Lift Cylinder
    • Figure 9-2 Crowd Cylinder - Iowa
    • Figure 9-3 Tilt Cylinder - Iowa
    • Figure 9-4 Compensating Cylinder
    • Figure 9-5 Sway Cylinder - Iowa
    • Figure 9-6 Stabilizer Cylinder - Iowa
    • Figure 9-7 Main Control Valve
    • Figure 9-8 Pilot Control Valve
    • Figure 9-9 Implement Pump
    • Figure 9-10 Hydraulic Tank Assembly
    • Figure 9-11 Sway Cylinder Valve
    • Figure 9-12 Brake Valve
    • Figure 9-13 Priority Valve
    • Figure 9-14 Steer Select Valve
    • Figure 9-15 Directional Valve
    • Figure 9-16 Auxiliary Motor/Pump
    • Figure 9-17 Solenoid Valve
    • Figure 9-18 Remote Brake Valve
    • Figure 9-19 Decompression Valve
    • Figure 9-20 Transformer Platform Rotate Cylinder
    • Figure 9-21 Transformer Platform Double Pilot Check Valve
    • Figure 9-22 Sway Cylinder Valve
  • Section 10 Electrical
    • Figure 10-1 Battery & Cables
    • Figure 10-2 Auxiliary Motor/Pump
    • Figure 10-3 Cab Harness
    • Figure 10-4 Engine Harness
    • Figure 10-5 Right & Left Boom Harness
    • Figure 10-6 Transformer Platform Harness
    • Figure 10-7 Boom Sensor Harness
    • Figure 10-8 Transformer Platform Control Box Assembly
  • Section 11 Decals
    • Figure 11-1 Cab & Frame Decals
    • Figure 11-2 Boom Decals
    • Figure 11-3 Transformer Platform Decals
  • Section 12 Options
    • Figure 12-1 Heater Option Assembly
    • Figure 12-2 Cold Start Installation
    • Figure 12-3 Block Heater Installation
    • Figure 12-4 Auxiliary Electrics Assembly
    • Figure 12-5 Beacon Light Package
    • Figure 12-6 Tire Sealant Option
    • Figure 12-7 Remote Oil Filter Kit
    • Figure 12-8 Suspension Seat Option
    • Figure 12-9 Sway Cylinder
    • Figure 12-10 5” & 8” Winch
    • Figure 12-11 Truss Boom Pressure Reducer Valve - 1200 PSI
    • Figure 12-12 Winch Motor
    • Figure 12-13 Swing Cylinder
    • Figure 12-14 Turbo Option
    • Figure 12-15 Turbo Engine Assembly, L.H. View
    • Figure 12-16 Turbo Engine Assembly, R.H. View
    • Figure 12-17 Deere Turbo Engine
    • Figure 12-18 Turbo Radiator Assembly
    • Figure 12-19 Turbo Air Cleaner & Installation
    • Figure 12-20 Turbo Exhaust Installation
    • Figure 12-21 Worklight Package
    • Figure 12-22 Starter Kit
    • Figure 12-23 Fuel/Water Separator Installation
    • Figure 12-24 Standard Seat Replacement Kit
    • Figure 12-25 Heavy Seat Replacement Kit
  • Recommended Spare Parts
  • Part Number Index