10 boom head - mounted winch, 1 boom head-mounted winch removal, 2 boom head-mounted winch installation – JLG G6-42A Service Manual User Manual

Page 64: 11 boom wear pads, 1 wear pad inspection, 2 wear pad installation and lubrication, Boom head - mounted winch, Boom wear pads, Boom head-mounted winch removal, Boom head-mounted winch installation

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Boom

3-26

G6-42A, G9-43A, G10-43A

3.10

BOOM HEAD - MOUNTED WINCH

3.10.1

Boom Head-Mounted Winch Removal

1. Using a suitable lifting device, secure the winch

assembly (15) with a nylon strap.

2. Disconnect the hydraulic hoses (16).

3. Loosen and remove the mounting bolts, washers

and nuts (17).

4. Lower the winch assembly (15) onto a suitable skid

or table.

3.10.2

Boom Head-Mounted Winch
Installation

1. Using a suitable lifting device, secure the winch

assembly (4) with a nylon strap.

2. Raise the winch assembly (4) into position behind

the boom head.

3. Apply to the previously removed mounting bolts.

4. Install the mounting bolts, washers and nuts (6)(not

shown). Torque to 200 lb-ft (271 Nm).

5. Connect the hydraulic hoses (5).

3.11

BOOM WEAR PADS

The wear pads on this machine are flat rectangular wear
pads with metal inserts.

A total of 30 wear pads are installed on the boom sections
of the G6-42A, G9-43A and G10-43A machines.

3.11.1

Wear Pad Inspection

Inspect all wear pads for wear. If the angle indicators (1)
on the ends of the wear pads are visible, the wear pads
can be reused. If the pads show uneven wear (front to
back), they should be replaced. Replace pads as a set if
worn or damaged.

3.11.2

Wear Pad Installation and Lubrication

Note: Inspect all wear pads. Replace as necessary.

The following wear pad procedure must be followed to
insure the proper wear pad installation:

The wear pad inserts and mounting bolts MUST be

clean from any grease, oil or other contaminates
before applying Loctite

®

242™ and installing

mounting bolts.

Apply Loctite

®

242™ to all wear pad mounting bolts.

A spacer (2) with holes must be used before any

shim (3) is used.

A shim (3) must be inserted between the spacer (2)

and wear pad support plate, block or boom section
(4).

The number of shims can vary at each shim point.

The bottom wear pads must be shimmed equally on

each side.

MAL0880

17

16

15

Ma2070

1

1

MAM1390

4

3

2

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