JLG 600SC_660SJC ANSI Service Manual User Manual
Service and maintenance manual
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Table of contents
Document Outline
- Section A. INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS
- Section 1. specifications
- Fuel Tank
- Hydraulic Oil Tank
- Hydraulic System (Including Tank)
- Engine Crankcase
- Engine - Diesel (Liquid-Cooled)
- Swing System
- Auxiliary Power Pump
- Turning Radius (Outside)
- Turning Radius (Inside)
- Boom Elevation
- Machine Weight approximately
- Machine Height (Stowed)
- Machine Length (Stowed)
- Machine Width
- Machine Orientation When Doing Speed Tests
- Test Notes
- Deutz F4M1011F Engine
- Hydraulic Oil
- Lubrication Specifications
- Section 2. General
- General
- Preparation, Inspection, and Maintenance
- Pre-Start Inspection
- Pre-Delivery Inspection and Frequent Inspection
- Annual Machine Inspection
- Preventative Maintenance
- General
- Safety and Workmanship
- Cleanliness
- Components Removal and Installation
- Component Disassembly and Reassembly
- Pressure-Fit Parts
- Bearings
- Gaskets
- Bolt Usage and Torque Application
- Hydraulic Lines and Electrical Wiring
- Hydraulic System
- Lubrication
- Battery
- Lubrication and Servicing
- Hydraulic System
- Hydraulic Oil
- Changing Hydraulic Oil
- Lubrication Specifications
- Platform Drift
- Cylinder Drift
- Section 3. Turntable
- Manual Adjustment
- General
- Procedure
- Controller Status
- Failure Modes
- Adjustment Procedures
- Turntable Bearing Mounting Bolt Condition Check
- Wear Tolerance
- Swing Bearing Replacement
- Swing Bearing Torque Values.
- Disassembly
- Inspection
- Assembly
- Section 4. Boom & Platform
- Platform Sections Replacement
- Torque Procedures
- Main Boom
- Inspection
- Three Month Inspection
- Five Year Inspection
- Replacement Criteria
- Removal
- Disassembly of Boom Sections
- Inspection
- Assembly
- Installation
- Removal
- Disassembly
- Inspection
- Assembly
- Disassembly
- Inspection
- Assembly
- System Overview
- System Elements
- General Description
- SUPERFLEX Terminal Identification
- SUPERFLEX Terminal Assignments
- Setup and Tuning
- How to Perform the Normal-Active Tuning Process
- How to make Bench-Static Adjustments
- Troubleshooting
- How To Troubleshoot the SUPERFLEX Controller
- How to Troubleshoot the Digisensor
- Important Reminders
- Crawler Tracking Adjustments
- Drive & Steer Function Check
- Superflex Inputs And Outputs
- Section 5. hydraulics
- Systems Incorporating Double Acting Cylinders
- Systems Incorporating Holding Valves
- Solenoid Control Valve - Rexroth
- Relief Valves
- Cylinders Without Counterbalance Valves - Master Cylinder and Steer Cylinder
- Cylinders With Single Counterbalance Valve
- Cylinders With Dual Counterbalance Valves
- Disassembly
- Cleaning and Inspection
- Assembly
- Main Boom Telescope Cylinder Removal
- Main Boom Telescope Cylinder Installation
- Main Boom Lift Cylinder Removal
- Main Boom Lift Cylinder Installation
- Main Relief, Steer, Swing and Lift Down
- Platform Level
- Articulating Jib Boom (If Equipped)
- Section 6. Undercarriage
- Removal
- Installation
- Disassembly
- Assembly
- Removal
- Disassembly
- Assembly
- Installation
- Separate
- Connect
- Removal
- Installation
- Front Idler Disassembly
- Front Idler Assembly
- Recoil Spring Disassembly
- Recoil Spring Assembly
- Removal
- Disassembly
- Assembly
- Installation
- Removal
- Installation
- Removal
- Removal
- Disassembly
- Assembly
- Installation Procedure
- Disassembly
- Assembly
- Installation
- Removal
- Disassembly
- Assembly
- Installation
- Final Drive Oil - Change
- Final Drive Oil Level Check
- Removal
- Disassembly
- Assembly
- Installation
- Towing the Machine
- Final Drive Sun Gear Removal
- Measuring Track Tension
- Tightening the Track
- Loosening the Track
- Track Adjustment - Inspect
- Section 7. schematics