Assembly, Assembly -5, Rod seal installation -5 – JLG 600SC_660SJC ANSI Service Manual User Manual

Page 91: Poly-pak piston seal installation -5, Wiper seal installation -5

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SECTION 5 - HYDRAULICS

3120794

– JLG Lift –

5-5

17.

If applicable, inspect piston rings for cracks or other
damage. Replace as necessary.

Assembly

NOTE: Prior to cylinder assembly, ensure that the proper

cylinder seal kit is used. See your JLG Parts Manual.

Apply a light film of hydraulic oil to all components prior to
assembly.

1.

A special tool is used to install a new rod seal into
the applicable cylinder head gland groove.

WHEN INSTALLING ‘POLY-PAK’ PISTON SEALS, ENSURE SEALS
ARE INSTALLED PROPERLY. REFER TO WIPER SEAL INSTALLA-
TION FOR CORRECT SEAL ORIENTATION. IMPROPER SEAL
INSTALLATION COULD RESULT IN CYLINDER LEAKAGE AND
IMPROPER CYLINDER OPERATION.

WHEN INSTALLING THE WIPER SEAL ON THE LOWER (TOWER)
LIFT CYLINDER, APPLY LOCTITE #609 ON THE WIPER SEAL IN
THREE EVENLY SPACED PLACES TO AID IN RETENTION OF THE
SEAL.

2.

Use a soft mallet to tap a new wiper seal into the
applicable cylinder head gland groove. Install a new
wear ring into the applicable cylinder head gland
groove.

Figure 5-6. Rod Seal Installation

Figure 5-7. Poly-Pak Piston Seal Installation

Figure 5-8. Wiper Seal Installation

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