Troubleshooting, Troubleshooting -26, Malfunctions and remedies -26 – JLG T350 Service Manual User Manual

Page 62

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SECTION 3 - CHASSIS & TURNTABLE

3-26

– JLG Lift –

3121198

Troubleshooting

Table 3-5. Malfunctions and Remedies

Malfunction

Cause

Remedy

Insufficient braking effect

Excessive backlash in brake system

Service at qualified workshop

Brake linings not run in

Actuate hand-brake lever slightly; drive 1-2 miles (2-3 km)

Brake linings glazed, oily or damaged

Service at qualified workshop

Overrunning hitch hard to operate

Grease overrunning hitch

Brake linkage is jammed or deformed

Service at qualified workshop

Brake Bowden cables rusty or kinked

Service at qualified workshop

Brake reacts by jerks

Excessive backlash in brake system

Service at qualified workshop

Shock absorber of overrunning hitch defective Service at qualified workshop

Backmat brake shoe is jammed in the brake
shoe holder

Service at qualified workshop

Trailer is braked unilaterally

Wheel brakes are actuated unilaterally

Service at qualified workshop

Trailer is already braked when the accel-
erator pedal is released.

Shock absorber of overrunning hitch defective Service at qualified workshop

Reverse driving hard to accomplish or
even impossible

Brake system adjusted too tightly

Service at qualified workshop

Bowden cables pre-loaded

Service at qualified workshop

See "Brake reacts by jerks"

Service at qualified workshop

Braking action of handbrake insufficient

Incorrect setting

Service at qualified workshop

Actuate handbrake lever as far as possible

Wheel brakes get hot

Brake system incorrectly set

Service at qualified workshop

Wheel brakes dirty

Service at qualified workshop

Reversing lever of overrunning hitch is
jammed

Service at qualified workshop

Spring type actuator is pre-loaded in zero posi-
tion; nuts are turned in too far

Service at qualified workshop

Handbrake lever not or only partially released

Set handbrake lever into zero position

Ball coupling does not rest on ball

Coupling dirty on the inside

Clean and grease properly

Ball of towing vehicle too big

Check ball diameter: According to DIN 74058 the ball on the
tow vehicle must not exceed 50 mm in diameter when new
and it must be Ø 49.5 mm. If the ball diameter decreases to
less than 49.0 mm, the ball has to be replaced. The ball must
be perfectly spherical.

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