JLG 120HX Operator Manual User Manual

Page 27

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SECTION 2 - PREPARATION AND INSPECTION

3120818

– JLG Lift –

2-11

Figure 2-3. Lubrication Chart (Sheet 2 of 2)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

Fill/Drain Plugs

2 Grease Fitting

2 Grease Fittings

4 Grease Fittings

4 Grease Fitting

2 Grease Fittings

N/A

3 Grease Fittings

1 Grease Fitting

2 Grease Fittings

1 Grease Fitting

1 Grease Fitting

1 Grease Fitting

1 Grease Fitting

1 Grease Fitting

1 Grease Fitting

N/A

2 Grease Fittings

2 Grease Fittings

1 Grease Fitting

1 Grease Fitting

1 Grease Fitting

N/A

1 Grease Fitting

2 Grease Fittings

1 Grease Fitting

1 Grease Fitting

N/A

N/A

Fill Cap

Fill Cap/Drain Plug

N/A

2 Grease Fittings

N/A

N/A

N/A

150/1200

150

150

150

150

150

150

150

150

150

150

150

150

150

150

150

1200

150

150

150

150

150

150

150

150

150

150

50/300

50/300

10/1200

10/300

300

150

150

150

600

Wheel Drive Hubs

Steer Cylinders - Rod End

Steer Cylinders - Barrel End

King Pins

Tie Rods

Rotary Platform Stand

Rotary Worm Gear

Platform Level cylinder

Platform Pivot Pin

Link Level Pin

E-A-R Pivot Pin

E-A-R Lift Cylinder - Rod End

E-A-R Lift Cylinder - Barrel End

Sheave Pin - Fly Extend

Sheave Pin - Upper Aux.

Tele Cyl. Sheave Pin

Boom Chains

Sheave Pin - Fly Retract

Sheave Pin - Outer-Mid Retract

Lift Cylinder - Barrel End

Master Cylinder - Barrel End

Swing Bearing

Swing Bearing Gear

Master Cylinder - Rod End

Boom Pivot Bearings

Lift Cylinder - Rod End

Load Moment Pivot Pins

Hydraulic Filter - Function Pump

Hydraulic Filter - Drive Pump

Hydraulic Fluid

Engine Crankcase

Engine Oil Filter

Platform Door Hinges

Access Door Hinges

Access Door Latches

Axle Beams

EPGL (SAE 90)

MPG - Pressure Gun

MPG - Pressure Gun

MPG - Pressure Gun

MPG - Pressure Gun

MPG - Pressure Gun

MPG - Brush

MPG - Pressure Gun

MPG - Pressure Gun

MPG - Pressure Gun

MPG - Pressure Gun

MPG - Pressure Gun

MPG - Pressure Gun

MPG - Pressure Gun

MPG - Pressure Gun

MPG - Pressure Gun

Chain Lube/Hot Oil Dip

MPG - Pressure Gun

MPG - Pressure Gun

MPG - Pressure Gun

MPG - Pressure Gun

MPG - Pressure Gun

MPG - Brush

MPG - Pressure Gun

MPG - Pressure Gun

MPG - Pressure Gun

MPG - Pressure Gun

N/A

N/A

HO

EO - SAE30

Replaceable Cartridge

MPG - Pressure Gun

SAE10 - Oil Can

SAE10 - Oil Can

MPG - Brush

Check Every 150 Hours

Change Every 1200 Hours

Remove Cover to Grease

Extend boom until grease fitting

is accessible thru hole in fly sec.

Extend and Retract Chains

Extend boom until fitting is

accessible thru hole in fly

Extend boom until fitting is

accessible thru hole in fly

Remote Access

Remote Access

Remote Access. Lube, rotate

180°, lube again.

Position boom over side for

access under turntable

Replace after first 50 hrs. of

operation, then every

300 hrs. thereafter

Replace after first 50 hrs. of

operation, then every

300 hrs. thereafter

Check oil daily.

Change oil every 1200 hrs

Check oil daily.

Change oil every 300 hrs.

As Needed

As Needed

As Needed

Index

No.

Number/Type

Lube Points

Component

Comments

Lube &

Method

Interval

Hours

Key to Lubricants: MPG - Multipurpose Grease

EPGL - Extreme Pressure Gear Lubricant
HO - Hydraulic Fluid
EO - Engine Oil

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