201gas burner at-a-glance – Carlin 201GAS User Manual

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Model 201GAS burner — Instruction manual

Carlin part number MN201GAS Rev. 03/14/11

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Where appliance instructions differ from this manual, follow the appliance instructions.

201GAS burner at-a-glance

1 Air tube (flange omitted for clarity), with powder coat paint finish
2 Diffuser plate (hole or slot pattern)
3 Gas manifold (concentric cylinders swaged and welded at ends) —

Gas manifold delivers gas to gas openings on inner wall of manifold

near the diffuser plate.

4 Ignitor electrode insulator
5 Flame rod insulator
6 Ignitor electrode
7 Flame rod electrode
8 Gas orifice nipple — see pages 7 and 8 for orifice sizing requirements
9 Hinged cover plate (for access to blower wheel & electrodes)
10 Ignitor (Carlin Model 41800 solid state electronic ignitor — 9,000 volts,

continuous duty rated)

11 Primary control — Carlin Model 60200FR microprocessor-based inter-

rupted ignition flame supervisory control (flame rectification)

12 Flame current test jack

OFF

ON

201003

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13 Burner junction box
14 Motor (with permanently-lubricated bearings and thermal overload

protection)

15 Blower housing (cast aluminum), with powder coat paint finish
16 Blower wheel
17 Air band — Only a single adjustment required for setting combustion

air; see page 7 for starting setting based on input

18 Airflow proving switch — Prevents burner from firing if air is not moving
19 Airflow proving switch sensing line (aluminum) — blower inlet
20 Airflow proving switch sensing line (aluminum) — blower outlet
21 Combination gas valve (with integral gas pressure regulation — set

for 3½” w.c. outlet pressure)

22 Gas supply entrance — ¾” NPT; 5” w.c. min; 14” w.c. max
23 Flame rod/ignition electrode assembly yoke

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