General Machine Products 70524 Adams CD3 Continuous Duty Winch User Manual
Page 2
AK 7/18/2012 ver 5
TABLE OF CONTENTS
SCOPE ....................................................................................................................................................... 3
1. GENERAL .................................................................................................................................... 3
1.01 WINCH
APPLICATION
1.02
WINCH MAJOR COMPONENTS............................................................................................... 3
1.03
WINCH CLUTCH GENERAL INFORMATION........................................................................ 3
1.04
CALIPER TYPE, FREE SPOOL CONTROL (DRAG) BRAKE................................................. 3
1.05 FULL
LOAD
BRAKE .................................................................................................................. 4
1.06 TRI-DRIVE
THREE-SPEED TRANSMISSION ......................................................................... 4
1.07 LEVELWIND
MECHANISM...................................................................................................... 4
1.08 ACCESSORIES ............................................................................................................................ 4
2. IMPORTANT
PRECAUTIONS ................................................................................................... 5
3. INSTALLATION.......................................................................................................................... 6
3.01 GENERAL .................................................................................................................................... 6
3.02 HYDRAULIC
REQUIREMENTS................................................................................................ 7
3.03 WINCH
CLUTCH ........................................................................................................................ 8
3.031 OPTIONAL CLUTCH POSITION SENSING ............................................................................. 8
3.04
CALIPER TYPE DRAG BRAKE ................................................................................................ 9
3.041 GENERAL
GUIDELINES ........................................................................................................... 9
3.042 CALIPER BRAKE ASSEMBLY ............................................................................................... 10
3.043 RESERVOIR AND ACTUATOR .............................................................................................. 10
3.05 FULL
LOAD
BRAKE ................................................................................................................ 10
3.06
WIRE ROPE INSTALLATION ................................................................................................. 11
3.07
WINCH DRUM DIRECTION OF ROTATION ........................................................................ 12
3.08 WINCH
IDENTIFICATION ...................................................................................................... 12
4. PRE-OPERATIONAL
CHECKS ............................................................................................... 12
5. WINCH
OPERATION................................................................................................................ 13
6. MAINTENANCE ....................................................................................................................... 13
6.01 GENERAL .................................................................................................................................. 13
6.02 LUBRICATION.......................................................................................................................... 14
6.03 WINCH
IDENTIFICATION ...................................................................................................... 15
6.04 CALIPER BRAKE...................................................................................................................... 15
ILLUSTRATION OF MOTOR & FULL LOAD BRAKE ......................................................... 16
ILLUSTRATION OF WINCH DRUM GUARD ....................................................................... 17
DETAILS OF AIR SHIFT CLUTCH & CALIPER BRAKE ..................................................... 18
DETAILS OF AIR SHIFT CLUTCH (CONTINUED) .............................................................. 19
TRI-DRIVE MOTOR CONTROL SCHEMATIC DWG. 30430 ............................................... 20
AIR SHIFT CLUTCH ELECTRICAL CONTROL SCHEMATIC DWG. 25687...................... 21
AIR SHIFT CLUTCH PNEUMATIC CONTROL SCHEMATIC DWG. 25686....................... 22
AIR SHIFT CLUTCH WITH SENSORS WIREING DIAGRAM 25777 .................................. 23
COMPLETE CD3 WINCH DIMENSIONAL DRAWING........................................................ 24
MODEL CD3 WINCH SPECIFICATIONS............................................................................... 25
ADDENDUM …………………………………………………………………………………..26
WARRANTY.............................................................................................................................. 28
2