Operation, Deinstallation, Maintenance, repair – INFICON PSG512-S Pirani Standard Gauge User Manual

Page 3: Electrical connection, Gas type dependence, Adjusting the gauge, Switching functions

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Electrical Connection

Make sure the vacuum connection is properly made

(

→ "Vacuum Connection").

If no sensor cable is available, make one according to

the following diagram.

7
3
5
4
1
2

8

6

27k

Ω

+

4.7

Ω

4.7

Ω

1M

Ω

+

+

Ident

SP2

SP1

<SP1> <SP2>

SP2

SP1

Measurement

signal

Gauge with switching functions

Electrical connection
Pin 1

Supply

Pin 2

Supply common, GND

Pin 3

Measurement signal

or

thresholds

SP1/2

Pin 4

Gauge identification

Pin 5

Signal common

Pin 6, 8 Relay SP2, closing contact
Pin 7, 8 Relay SP1, closing contact

8-pole

FCC-68

connector

1

8

Connect the sensor cable to the gauge and the control-

ler.





Operation

When the supply voltage is applied, the measurement signal
is available between pins 3 and 5 (relationship between
measurement signal and pressure

→ "Technical Data").

Allow a stabilization period of at least 10 minutes. It is advis-
able to operate the gauge continuously, irrespective of the
pressure.

Gas Type Dependence

The measurement value is gas dependent. The pressure
reading applies to dry air, O

2

, CO and N

2

. For other gases, it

has to be corrected (

"Technical Data").

If the gauge is operated with an INFICON controller, a cali-
bration factor for correction of the actual reading can be ap-
plied (

→ of the corresponding controller).


Adjusting the Gauge

The gauge is factory calibrated. Due to long time operation or
contamination, a zero drift could occur. Periodically check the
zero and adjust it if necessary.
For adjusting the zero, operate the gauge under the same
ambient conditions and in the same mounting orientation as
normally.
The gauge is adjusted to default values. However, it can also
be adjusted to other pressure values, if the exact pressure
value is known (reference measurement).

If you are using a seal with centering ring and filter,

check that they are clean or replace them if necessary
(

→ "Deinstallation").

Activate the gauge and operate it at atmospheric pres-

sure for at least 10 minutes.

Press the button with a pin (max. ø1.1 mm) and the

ATM adjustment is carried out: The gauge is adjusted
to 1000 mbar (10 VDC) by default. By pressing the
button >5 s the pressure value is increased towards
1200 mbar (or, by pressing it again, decreased towards
500 mbar) until the button is released or the limit is
reached.

max. ø1.1 mm

ATM

HV

Evacuate to p << 10

-4

mbar (recommended) or to a

pressure in the range of 10

-4

… 10

-2

mbar and wait at

least 2 minutes.

Press the button with a pin and the HV adjustment is

carried out: The gauge is adjusted to 1.2×10

-4

mbar

(1.1 VDC) by default. By pressing the button >5 s the
pressure value is increased toward 1×10

-2

mbar until

the button is released or the limit is reached.


Switching Functions

(PSG500-S and PSG502-S only)

The setpoints are adjustable within a pressure range of
2×10

-3

… 500 mbar (voltage range of 2.67 … 9.61 VDC).

Each switching function provides a floating relay contact
(

→ "Electrical Connection").

Lamps

The status of the switching func-
tion is indicated by a lamp.

Status

Lamp Relay

off dark

deenergized

Measurement signal (Pressure p)

Time t

Me

asu

reme

nt value

Off

On

Hysteresis (10%
of threshold value)

Off

Threshold value

Setpoint


Adjusting the Setpoints

DANGER

DANGER: malfunction
If processes are controlled via the signal output,
keep in mind that by pressing a button <SP> the
measururement signal is suppressed and that
the corresponding threshold value is output
instead. This can cause malfunctions.
Press a button <SP> only if you are sure that no
damages can arise from a malfunction.

The status of the relay and lamp is not affected by

pressing the button.

Press the button <SP1> with a pin (max. ø1.1 mm):
The gauge changes to the switching function mode and
outputs the current lower threshold value at the
measurement value output for about 5 s. When the
button is kept depressed for more than 5 s, the
threshold setting is modified until the button is released
or until the limit of the setting range is reached.

max. ø1.1 mm

Keep the button

depressed

The upper thresh-
old is 10% above
the lower one
(hysteresis).

When the button is pressed again within 5 s the thresh-
old setting is adjusted in the reverse direction.

Release the button. The gauge resumes operation after
5 s and the connected controller displays the current
measurement value.

The adjustment procedure for <SP2> is the same as de-
scribed for <SP1>.




Deinstallation

DANGER

DANGER: contaminated parts
Contaminated parts can be detrimental to health
and environment.
Before beginning to work, find out whether any
parts are contaminated. Adhere to the relevant
regulations and take the necessary precautions
when handling contaminated parts.

Caution

Caution: vacuum component
Dirt and damages impair the function of the vac-
uum component.
When handling vacuum components, take ap-
propriate measures to ensure cleanliness and
prevent damages.

Caution

Caution: dirt sensitive area
Touching the product or parts thereof with bare
hands increases the desorption rate.
Always wear clean, lint-free gloves and use
clean tools when working in this area.

Vent the vacuum system.

Turn the gauge off.

Unplug the sensor cable.

Remove the gauge from the vacuum system and install

the protective lid.





Maintenance, Repair

In case of severe contamination or a malfunction, the sensor
can be replaced.

Gauge failures due to contamination or wear and

tear, as well as expendable parts (filament), are not
covered by the warranty.

INFICON assumes no liability and the warranty becomes null
and void if any repair work is carried out by the end-user or
third parties.




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