Replacing components of the toxic gas transmitter – RKI Instruments 65-2340RKSS User Manual

Page 15

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65-2340RKSS Toxic Gas Transmitter • 11

Replacing Components of the Toxic Gas Transmitter

This section includes a procedure to replace the plug-in toxic sensor, a procedure to
replace the entire toxic detector assembly, and one to replace the amplifier. In most cases,
it is not necessary to replace the entire detector assembly.

Replacing The Plug-in Toxic Sensor

CAUTION: The plug-in sensor contains electrolyte which is a dilute acid. Do not disassemble the

sensor when replacing it with a new one. If sensor electrolyte comes in contact with
your skin, wash affected area thoroughly with soap and water.

1.

Turn off the controller.

2.

Turn off or unplug power to the controller.

3.

Unscrew the detector housing cap with the splashguard from the detector housing
body. Make sure not to lose the cap gasket.

Table 2:Troubleshooting the Toxic Gas Transmitter

Condition

Symptom(s)

Probable Causes

Recommended Action

Fail Condition

• Controller indicates a

fail condition.

• The transmitter wiring

is disconnected or
misconnected.

• The plug-in sensor is

not properly plugged
into the socket in the
detector housing body.

• The transmitter’s zero

reading is low enough
to cause a fail
condition.

• The transmitter is

malfunctioning.

1. Verify that the transmitter wiring is

correct and secure.

2. Confirm that the plug-in sensor is

installed properly.

3. Perform a zero (fresh air) adjustment.

A full calibration is recommended.

4. If the fail condition continues, replace

the plug-in sensor as described later
in this section.

5. If the fail condition continues, contact

RKI for further instruction.

Slow or No
Response/
Difficult or
Unable to
Calibrate

• Transmitter responds

slowly or does not
respond to response
test.

• Unable to accurately

set the zero or
response reading
during calibration.

• Transmitter requires

frequent calibration.

Note: Under “normal”
circumstances, the
transmitter requires
calibration once every 3
months.

Some applications

may require a more
frequent calibration
schedule.

• The calibration cylinder

is low, out-dated, or
defective.

• The incorrect

calibration cup or
regulator is being
used.

• The plug-in sensor

face is blocked with dirt
or some other
particulate
contamination.

• The calibration gas is

not an appropriate
concentration.

• The transmitter is

malfunctioning.

1. Verify that the calibration cylinder

contains an adequate supply of a
fresh test sample.

2. Confirm that you are using the correct

calibration cup and regulator for your
detector type. See Table 3 on page 14
for a list of the required calibration
cups and regulators.

3. Check the plug-in sensor face and

remove any particulate contamination
if necessary.

4. Verify that the calibration gas

concentration is appropriate for the
transmitter. The concentration should
be in the detection range, preferably
about half of the detection range.

5. If the calibration/response difficulties

continue, replace the plug-in sensor
as described later in this section.

6. If the calibration/response difficulties

continue, contact RKI for further
instruction.

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