Rockwell Automation 800MR-x_MS-x Pilot Light and Push-To-Test Units User Manual

Dr. date g. ushakow 9-4-07, Sheet size ver of 2 1

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BULLETIN 800MR MOUNTING INSTRUCTIONS

PILOT LIGHT AND PUSH-TO-TEST UNITS

BULB REPLACEMENT INSTRUCTIONS

1. Remove the lens assembly by grasping the lens cap

firmly with a pair of pliers and pull the assembly straight
out of the bushing.

2 . R e m o v e t h e b u l b b y p u s h i n g a n d t u r n i n g i t

c o n t e r c l o c k w i s e u s i n g t h e s m a l l e n d o f t h e b u l b
remover (Allen-Bradley Catalog Number 800T-N82),
and insert a new bulb using the same action in the
clockwise direction.

3. Snap the lens assembly back into the bushing.

For intermediate panel thickness, use the combination
specified for the smaller panel listed above. Panels thicker
than 1/4" must be counterbored 2" minimum diameter to 1/4".

Lens Assembly

Mounting Ring

Positioning Ring

Panel

Gaskets

Anti-Turn
Notch

Bushing

Operator Assembly

1/8"

1/8" Diameter
Drill (Alternate)

HORIZONTAL

SPACING

A

VERTICAL

SPACING

1/2"

B

7/8" Dia.

7/8" Dia.

Table 1 Number of Gaskets Required

Panel

.067" Gasket

(Black)

.034" Gasket

(Red)

1/16"
3/32"

1/8"

5/32"
3/16"
7/32"

1/4"

3
3
3
2
2
1
1

Plus
Plus
Plus
Plus
Plus
Plus
Plus

2
1
0
1
0
1
0

Type of Unit

A Min.

B Min.

1-1/4"

1-1/4"

All Bulletin 800MS, Bulletin

800MR Standard Legend Plate

1-1/2"

1-1/4"

Bulletin 800MR Large

Legend Plate

Step 1. Remove the mounting ring from the bushing.

Step 2. Select the proper combination of gaskets for the

panel thickness from Table 1 below, and install
them on the bushing.

Step 3. Insert the bushing through the panel from the rear.

The surface marked "top" should be in line with
the anti-turn notch in the panel.

Step 4. Install the legend plate (or positioning ring) on the

bushing, in line with the anti-turn notch in the
panel.

Step 5. Turn the mounting ring onto the bushing until it

stops, to compress the gaskets, and secure the
unit on the panel.

Note: To remove the entire unit from the panel, reverse

Steps 4 and 5.

PANEL MOUNTING PLAN

PREFERRED

B-vertical.ai

CONFIDENTIAL AND PROPRIETARY INFORMATION. THIS DOCUMENT

CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OF

ROCKWELL AUTOMATION, INC. AND MAY NOT BE USED, COPIED OR

DISCLOSED TO OTHERS, EXCEPT WITH THE AUTHORIZED WRITTEN

PERMISSION OF ROCKWELL AUTOMATION, INC.

BULLETIN 800MS AN 800MR
PILOT LIGHT AND PUSH-TO-TEST
INSTALLATION INSTRUCTION SHEET

40060-008

Sheet

Size

Ver

Of

2

1

B

02

Dr.

Date

G. Ushakow

9-4-07

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