8 replacement of components – Rockwell Automation FlexPak 3000 Power Module SW-Version 4.3 User Manual

Page 81

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REPLACEMENT PARTS and ACCESSORIES

49’1340 e

FlexPak 3000

8-1

8.0

Replacement of components

Use original spare parts only.
Selection according to Tables 8-1 to 8-6.
The location of the parts is shown on the layout
label inside the U-frame.

5

6

7

8

4a

4

3

2

1

(1) Screws
(2) Steel plate
(3) Housing
(4a) Flat washer
(4) Plate springs
(5) Stamp
(6) Semiconductor
(7) Centering bolt
(8) Heatsink

Replacement of a thyristor or thyristor
module Type 25 - 800 A

•

Loosen and swing out regulator and Interface
assembly

•

Remove bus bars above the thyristors

•

Remove gate leads of the thyristor concerned

•

Unscrew thyristor or thyristor module

•

Before mounting the new thyristor or thyristor
module, coat the side, which is in contact with
the heat sink, with a thin layer of heat
conducting paste.

For units 800 A:

NOTE: for safe and easy mounting of thyristors

on 800 A units we recommend the tool
PN 050.00.00

•

Insert thyristor into box-clamp and put the
package on the centering bolt on the heatsink

•

Fasten the four hexagon bolts by hand until
all slack is taken out and take care that the
clamp housing stays parallel to the heatsink.

•

Tighten each bolt by half a revolution at one
time with hexagonal torque socket spanner 8
mm (10 mm), diagonally.

NOTE: Observe recommended torque!

•

Repeat the procedure until the clamp is held
down firmly to the heatsink on each side.

•

Re-connect gate leads

•

Screw on bus bars.

NOTE: Before replacing a thyristor or thyristor

module the gate and cathode faston
connectors must be checked for
conductivity.

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