Transfer between active and standby modules – Rockwell Automation T8403 Trusted 24V dc Digital input Module - 40 Channel User Manual

Page 28

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Trusted

TM

Module T8403

Issue 15 Jun 13

PD-T8403

28

5.7. Transfer between Active and Standby Modules

The TMR Processor is responsible for managing a pair of I/O modules through an active/standby
changeover. The following rules apply to active/standby changeovers, though the TMR Processor and
not the I/O module enforce them:

Under normal conditions, an active/standby changeover will only occur if the new active module is
fault-free. Under some circumstances, it is desirable to be able to force a changeover to a known
faulted module. This can be accomplished by opening the Module Removal switches on the currently
active module and pressing the push-button reset on the TMR Processor. This will force the
changeover to proceed even if the new active module is not fault free.

• The user must define the primary, and optionally the secondary, I/O module location for each I/O

module pair. Each primary module location must be unique and is defined as part of the
complex equipment definition within the IEC1131 TOOLSET. Secondary module locations can
be unique or shared between multiple secondary modules and are defined within the module’s
section within the System.INI file. The system will automatically determine the secondary
module position if the primary module is installed and is operable.

• On initial start-up, if the primary module is installed, it will become the active module by default.

If the secondary module has been defined within the System.INI file and no primary module is
present, and if the secondary module location is unique, the secondary module will become the
active module by default. If the secondary module is installed with no primary module present,
and the secondary module location is not unique (as in a SmartSlot configuration), then NO
module for that module pair will become active.

• In order for a module to become the active module, the TMR Processor will verify that the

module is the correct I/O module type and that both Module Removal switches are closed. At
this point the I/O module is configured and eventually placed in the active state.

• A module in the active state should never be removed.

• When a fault occurs on the active module, the TMR Processor will be informed. Once it

becomes aware of the fault, the TMR Processor will attempt an active/standby changeover.

• An active/standby changeover starts with the TMR Processor checking to see if a standby I/O

module is installed. If no standby I/O module is available, the TMR Processor will continue to
utilise the active module and will continue to check for an available standby I/O module. Once a
standby module is found, the TMR Processor will verify that the I/O module is of the correct type,
that both Module Removal switches are closed, and that the I/O module is a part of the correct
module pair by using the SmartSlot link. At this point, the TMR Processor will configure the
standby I/O module with the same configuration information as the currently active I/O module
and place the standby I/O module into the standby state. The active module is then placed in
the maintain state (which suspends field loop testing), and any module specific changeover data
is transferred. The educated light flashes amber before the active/standby changeover takes
place, to indicate transfer of dynamic change over data (COD). The previous standby module
then becomes the active module and the original module becomes standby. If the currently
active module does not successfully complete the self-tests, the TMR Processor will revert it to
the standby state, and the module in the maintain state will revert back to the active state.

• When both Module Removal switches are opened on an active module, regardless of the

module fault status, the TMR Processor will treat it as a request to perform an active/standby
changeover.

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