Watts R24-12-1111000 User Manual

Page 26

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MOTOR TROUBLE SHOOTING CHART

TROUBLE CAUSE

WHAT

TO

DO

Motor fails to start

Blown fuses

Replace fuses with proper type and rating

Overload trips

Check and rest overload in starter.

Improper power supply

Check to see that power supplied agrees with motor
nameplate and load factor.

Open circuit in winding or control switch

Indicated by humming sound when switch is
closed.

Mechanical failure

Check to see if motor and drive turn freely. Check
bearing and lubrication.

Short circuited stator

Indicated by blown fuses. Motor must be rewound.

Poor stator coil connection

Remove end bells, locate with test lamp.

Rotor defective

Look for broken bars or end ring.

Motor may be overloaded

Reduce load.

Motor Stalls

One phase connection

Check lines for open phase.

Wrong application

Change type or size. Consult manufacturer.

Overload motor

Reduce load.

Low motor voltage

See that nameplate voltage is maintained. Check
connection.

Open circuit

Fuses blown, check overload relay, stator and push
buttons.

Motor runs and then dies
down

Power failure

Check for loose connections to line, to fuses and to
control.

Motor does not come up

Not applied properly

Consult supplier for proper type.

to speed

Voltage too low at motor terminals because of line
drop.

Use higher voltage on transformer terminals or
reduce load. Check connections. Check conductors
for proper size.

Broken rotor bars or loose rotor.

Look for cracks near the rings. A new rotor may be
required as repairs are usually temporary.

Motor takes too long to

Open primary circuit

Locate fault with testing device and repair.

accelerate

Excess loading

Reduce load.

Poor circuit

Check for high resistance.

Defective squirrel cage rotor

Replace with new rotor.

Applied voltage too low

Get power company to increase power tap.

Wrong rotation

Wrong sequence of phases

reverse connections at motor or at switchboard.

Motor overheats while

Overloaded

reduce load.

running under load

Frame or bracket vents may be clogged with dirt and
prevent proper ventilation of motor.

Open vent holes and check for a continuous stream
of air from the motor.

Motor may have one phase open

Check to make sure that all leads are well
connected.

Grounded could

Locate and repair.

Unbalanced

terminal

voltage Check

for faulty leads, connections and

transformers.

Motor vibrates after

motor misaligned

Realign

correcting have been

Weak support

Strengthen base.

made

Coupling out of balance

Balance coupling.

Driven equipment unbalanced

Rebalance driven equipment.

Defective ball bearing

Replace bearing.

Bearing not in line

Line properly.

Balancing weights shifted

Rebalance motor.

Polyphase motor running single phase

Check for open circuit.

Excessive end play

Adjust bearing or add washer.

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