Kenco Engineering Thermal Differential Switch User Manual

Page 6

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Page 6

J2 – This sets the Failsafe condition of the switch. The jumper should cover the (2) left-most pins for High Level

Failsafe (HLFS) condition, or the (2) right-most pins for Low Level Failsafe (LLFS) condition. See the table

below for the comparison of the two conditions, as well as the condition of the Red and Green LED’s.















CALIBRATION (Level Switch)
(Refer to Page #5 for location of controls)

NOTE: For optimum performance, the calibration must be done at actual process temperature.

1. Remove the Instrument Enclosure Cover

2. Ensure that the level is below the

sensor tips, and that the tips are
dry.

3. Apply power. Allow the sensor

to warm-up for five minutes.

4. Set the “Trip Point Adjust” pot to

“0” (fully counterclockwise).

5. Set the “Zero Adjust” pot so that

the Red LED just does
illuminate. This is a 25-turn pot.
If the Green LED is on, turn the
pot counterclockwise. If the Red
LED is on, turn the pot
clockwise.

6. Toggle the “Zero Adjust” pot

back and forth until the trip point
is well defined. Leave the Red
LED Illuminated.

7. Raise the level of the liquid in the

vessel until the sensor tips are
covered.

8. Set the “Trip Adjust” pot to 100

(fully clockwise).

9. Set the “Span Adjust” pot so that the Green LED just does illuminate. This is a 25-turn pot. If the Green LED is on,

turn the pot clockwise. If the Red Led is on, turn the pot counter clockwise.

10. Toggle the “Span Adjust” pot back and forth until the switching point is well defined. Leave the Green Led illuminated.

11. Set the “Trip Point Adjust” pot to 80 and the calibration is complete. Setting this pot to 80 gives an approximate equal

trip time from wet-to-dry and dry-to-wet. Setting this pot closer to “0” will speed up the dry-to-wet time, and slow down
the wet-to-dry time. Setting this pot closer to “100” will slow down the dry-to-wet time, and speed up the wet-to dry
time.

Relay Terminals

Sensor

Status

Red

LED

Green

LED

Fail Safe

Setting

Relay

Condition

NC to C

NO to C

HLFS

De-Energized

Closed

Open

Wet (Level)

or High Flow

Off

On

LLFS

Energized

Open

Closed

HLFS

Energized

Open

Closed

Dry (Level)

or Low/No Flow

On

Off

LLFS

De-Energized

Closed

Open

J2

J2

HLFS

LLFS

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