Tweco Thermal Arc TA 500 User Manual

Page 39

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Manual No 0-0470

4-5

Service

ACTION

1. Close all three external disconnect

switches (TA500, HE200,

Hi-Flow Water Shield)

RESULT

1. Red AC POWER light (LT3) on and

fan starts in TA500.

ACTION

1. ON/OFF switch (SW1) to ON.

RESULTS

1. HE200 starts to pump coolant to

torch via Supply Console

2. Coolant pressure reaches 100 psi.

3. Amber READY light (LT4) turns on.

4. Plasma gas and secondary gas

or water shield solenoids open

and gases (or water) flow.

After two seconds:

5. Gas (or water) flow stops.

ACTION

1. RUN/SET/PURGE switch

(SW6) to SET.

RESULTS

1. Plasma gas and secondary gas

or water solenoids open. Plasma

gas and secondary gas or water

flow so pressure can be set.

2. Power circuits disabled.

ACTION

1. RUN/SET/PURGE switch

(SW6) to PURGE.

RESULTS

1. Plasma gas solenoid only

opens allowing the plasma

line to be purged.

ACTION

1. RUN/SET/PURGE switch

(SW6) to RUN.

2. Select cutting amps with

CURRENT CONTROL knob.

RESULTS

1. Gas flow stops.

2. Power circuits ready.

ACTION

1. STOP button pressed.

RESULTS

1. Red DC POWER light off.

2. Pilot arc stops.

After two seconds:

3. Plasma gas and secondary

or water flow stops.

ACTION

1. Torch brought close (approximately

1/2 inch) to workpiece.

RESULTS

1. Arc transfers to workpiece to establish

CUTTING ARC.

2. Current sensing circuit turns off pilot arc.

3. Depending on the position of the PILOT

AUTO/MAN switch the arc starter will be

turned off by either relay CSR (AUTO) or

time delay relay (MAN).

4. 'Pre-start' saturating current turned on by relay CSR.

5. Standoff Control circuitry is energized by relay CSR.

6. Current regulating circuit is energized by relay CSR.

7. Hi-Flow Water Shield turned on by relay CSR.

ACTION

1. Protect eyes and press START

button.

RESULTS

1. Plasma gas and secondary gas

or water pressure switches close.

2. Main contactor closes. Red DC

POWER light on.

3. Reactor saturating current is

turned on. The amount of satur-

ating current depends on the

position of the NORMAL/SOFT

START/PIERCE switch (this

is for 'pre-start' only).

After two seconds:

4. Pilot arc relay closes.

5. Arc starter circuit energized.

6. Pilot arc turns on.

ACTION

1. Torch moved away from workpiece

or workpiece burns away

under torch.

RESULTS

1. CUTTING ARC stops.

2. Hi-Flow Water Shield shuts off

automatically.

PILOT AUTO/MAN switch in

AUTO position:

3. Pilot arc comes on until CUTTING

ARC is transferred or STOP

button is pushed.

PILOT AUTO/MAN switch in

MAN position:

3. No Pilot arc.

4. DC POWER light remains on,

gases continue to flow.

5. No cutting arc.

SYSTEM

READY

PILOT

SYSTEM READY

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