Weldskill 170 hf inverter, 06 welding power source problems – Tweco 170 HF Weldskill User Manual

Page 41

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WELDSKILL 170 HF INVERTER

5-5

April 23, 2008

5.06 Welding Power Source Problems

Description

Possible Cause

Remedy

A. The Primary supply voltage

has not been s

w

itched ON

A. S

w

itch ON the Primary supp

ly

voltage

B. The Welding Po

w

er So

ur

ce

s

w

itch is s

w

itched OFF

B. S

w

itch ON

t

he Weldi

n

g Power

Source

1 The welding arc cannot be

estab

l

ished

C. Loose connections internally C. Have an Accredited Cig

w

eld

Service Provider repair t

h

e

co

n

nectio

n

2 Ma

x

imum output

w

eld

i

ng

current cannot be achieved

w

ith nominal Mains s

u

pply

voltage

Defective control circuit

Have

a

n Accredited Cigweld

Service Provider inspect then
repair the

welder

3 Welding current reduces

w

hen welding

Poor

w

ork lead connection

to the work piece

E

n

sure that the

w

ork lead has

a positive electrical connection
to the

w

ork piece

4 TIG elect

r

ode melts

w

hen

a

r

c is struck

TIG torch is connected to
the (+) VE terminal

Co

n

nec

t

the T

I

G torch to the

(-) VE termi

n

al

5 Arc flutters du

r

ing TIG

welding

Tungsten electrode is too
large fo

r

the

w

elding cu

r

ren

t

Select the correct size of

t

u

n

gste

n

elect

r

ode

6 No High Frequency is

produced.

A. Process selection switch is

set to Manual Arc or Lift TIG
Mode.

B. Torch Trigger Switch lead is

disconnected or switch/lead
is faulty.

C. High Frequency Spark Gap

too wide or short circuited.

A. Set process Selection Switch

to HF TIG Mode.


B. Reconnect or repair TIG torch

trigger switch/lead.


C. Have an Accredited Cigweld

Service Provider adjust spark
gap to be 0.5 – 0.6mm.

7 No Gas Flow when the TIG

Torch Trigger Switch is
depressed.

A. Gas Regulator is turned off.
B. Gas Hose is cut.
C. Gas passage contains

impurities.



D. Torch Trigger Switch lead is

disconnected or switch/lead
is faulty.

A. Turn Gas Regulator on.
B. Replace Gas Hose.
C. Disconnect Gas Hose from the

rear of the power source then
raise the gas pressure and
blow out impurities.

D. Reconnect or repair TIG torch

trigger switch/lead

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