FEBCO 825Y Y Pattern Design Reduced Pressure Zone Assemblies - Manual

ENGLISH
INSTRUCTIONS
Limited Warranty: FEBCO (the “Company”) warrants each product to be free from defects in material
and workmanship under normal usage for a period of one year from the date of original shipment. In the
event of such defects within the warranty period, the Company will, at its option, replace or recondition
the product without charge.
THE W ARR ANT Y SET F ORT H HER EIN I S GIV EN EXP RES SLY A ND IS THE O NLY W ARR ANT Y
GIV EN BY THE C OM PAN Y W ITH R ESP ECT T O T HE PRO DUC T. T HE COM PAN Y M AKE S N O O THE R
WARRANTIES, EXPRESS OR IMPLIED. THE COMPANY HEREBY SPECIFICALLY DISCLAIMS ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
The remedy described in the first paragraph of this warranty shall constitute the sole and exclusive
remedy for breach of warranty, and the Company shall not be responsible for any incidental, special
or consequential damages, including without limitation, lost profits or the cost of repairing or replacing
other property which is damaged if this product does not work properly, other costs resulting from labor
charges, delays, vandalism, negligence, fouling caused by foreign material, damage from adverse water
conditions, chemical, or any other circumstances over which the Company has no control. This warranty
shall be invalidated by any abuse, misuse, misapplication, improper installation or improper maintenance
or alteration of the product.
Some States do not allow limitations on how long an implied warranty lasts, and some States do not allow
the exclusion or limitation of incidental or consequential damages. Therefore the above limitations may
not apply to you. This Limited Warranty gives you specific legal rights, and you may have other rights
that vary from State to State. You should consult applicable state laws to determine your rights. SO
FAR AS IS CONSISTENT WITH APPLICABLE STATE LAW, ANY IMPLIED WARRANTIES THAT MAY NOT
BE DISCLAIMED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL
SHIPMENT.
Garantía limitada: FEBCO (en adelante, “la Compañía”) garantiza, por un período de un año a partir de la fecha
de embarque original, que sus productos están libres de defectos en materiales y mano de obra bajo condiciones
de uso normal. En caso de que se encuentren tales defectos dentro del período de garantía, la Compañía reem-
pla zar á o re aco ndi cio nar á, a su el ecc ión , e l p rod uct o s in cos to alg uno .
LA GAR ANT ÍA AQU Í E STI PUL ADA S E O TOR GA EN FOR MA EXP RES A Y E S L A Ú NIC A G ARA NTÍ A
OTORGADA POR LA COMPAÑÍA EN RELACIÓN CON EL PRODUCTO. LA COMPAÑÍA NO OTORGA NINGUNA
OTR A G ARA NTÍ A, YA SEA E XPR ESA O IM PLÍ CIT A. L A C OM PAÑ ÍA POR L A P RES ENT E R ENU NCI A
ESPECÍFICAMENTE A TODAS LAS DEMÁS GARANTÍAS, EXPRESAS O IMPLÍCITAS, INCLUYENDO SIN
LIMITACIÓN, LAS GARANTÍAS IMPLÍCITAS DE APTITUD PARA LA COMERCIALIZACIÓN E IDONEIDAD PARA
UN PROPÓSITO EN PARTICULAR.
La solución descrita en el primer párrafo de esta garantía constituirá la única y exclusiva solución por incum -
plim ien to de gar ant ía, y la Com pañ ía no se har á re spo nsa ble po r d año s a ccid ent ale s, e spe cia les o ind ire cto s,
incluyendo sin limitación, la pérdida de ganancias o el costo de reparación o reemplazo de otra propiedad que
res ulte da ñad a p or e l m al f unc ion am ien to de est e p rod uct o, o tro s c ost os res ulta nte s p or m ano de ob ra, re tar dos ,
vandalismo, negligencia, obstrucciones ocasionadas por materiales extraños, daños debidos a condiciones
adversas del agua, químicos o cualquier otra circunstancia sobre la cual la Compañía no tenga control. Esta
garantía no tendrá validez en cualquier caso de abuso, uso indebido, aplicación incorrecta, instalación inadec-
uad a, o m ant eni mie nto ad ecu ado o alte rac ión de l p rod uct o.
Algunos Estados no permiten limitaciones en la duración de una garantía implícita y algunos Estados no permiten
la exclusión o limitación de daños accidentales o indirectos. Por lo tanto, es posible que las limitaciones anteriores
no sean aplicables en su caso. Esta garantía limitada le da derechos legales específicos; usted podría tener tam-
bién otros derechos que varían según el Estado. Usted debe consultar las leyes estatales aplicables para deter -
minar sus derechos. EN LA MED IDA EN QU E S EA CON GRU ENT E C ON LAS LE YES ES TAT ALE S A PLI CAB LES ,
CUALQUIER GARANTÍA IMPLÍCITA QUE NO SEA RECHAZADA, INCLUYENDO LAS GARANTÍAS IMPLÍCITAS DE
APTITUD PARA LA COMERCIALIZACIÓN E IDONEIDAD PARA UN PROPÓSITO EN PARTICULAR, SE LIMITA EN
SU DURACIÓN A UN AÑO A PARTIR DE LA FECHA DEL EMBARQUE ORIGINAL.
Garantie limitée: FEBCO (la « Société ») garantit que chacun de ses produits est exempt de vice de
matériau et de fabrication dans des conditions normales d’utilisation pour une période d’un an à compter
de la date d’expédition d’origine. Dans l’éventualité où de tels vices se manifesteraient pendant la période
de gar ant ie, la So cié tй, а sa disc rét ion , re mpl ace ra ou rec ond itio nne ra le pro dui t s ans fra is.
LA PRÉSENTE GARANTIE EST EXPRESSE ET REPRÉSENTE LA SEULE GARANTIE OFFERTE PAR
LA SOC IЙT Й P OUR C E P ROD UIT . L A S OCI ÉTÉ N ’OF FRE A UCU NE AUT RE GAR ANT IE, EX PRE SSE O U
TAC ITE . P AR LA PRÉ SEN TE, L A S OCI ÉTÉ R EJE TTE S PÉC IFI QUE MEN T T OUT E A UTR E G ARA NTI E,
EXP RES SE OU TAC ITE , N OTA MM ENT T OUT E G ARA NTI E T ACI TE DE QUA LIT É M ARC HAN DE OU
D’A DAP TAT ION À UN BUT PA RTI CUL IER .
Le recours décrit dans le premier paragraphe de cette garantie constitue le seul recours à toute violation
de la présente garantie. La Société ne saurait être tenue responsable de tout dommage accessoire, spé -
cial ou indirect, y compris, de façon non limitative : la perte de profits ou le coût afférent à la réparation ou
au remplacement d’autres biens qui seraient endommagés par suite du fonctionnement incorrect dudit
produit ; d’autres coûts résultant de frais de main-d’œuvre, de retards, de vandalisme, de négligence,
d’u ne obs tru ctio n c aus ée par de s m até ria ux étra nge rs, de do mm age s c aus és par un e e au im pro pre ,
des produits chimiques ou par tout autre événement échappant au contrôle de la Société. La présente
garantie est déclarée nulle et non avenue en cas d’usage abusif ou incorrect, d’application, d’installation
ou d’entretien incorrects ou de modification du produit.
Certains États n’autorisent pas les limitations de durée d’une garantie tacite ou l’exclusion ou la limita -
tion des dommages accessoires ou indirects. Les limitations susmentionnées peuvent donc ne pas
s’appliquer à vous. Cette garantie limitée vous donne des droits spécifiques et il se peut que vous ayez
aussi d’autres droits qui varient d’un État à l’autre. Veuillez vous référer aux lois applicables de l’État pour
déterminer vos droits en la matière. DANS LA MESURE PERMISE PAR LA LOI APPLICABLE DE L’ÉTAT,
TOUTES LES GARANTIES TACITES NE POUVANT PAS ÊTRE REJETÉES, Y COMPRIS LES GARANTIES
TACITES DE QUALITÉ MARCHANDE ET D’ADAPTATION À UN BUT PARTICULIER, SONT LIMITÉES
QUANT À LEUR DURÉE À UN AN À COMPTER DE LA DATE D’EXPÉDITION D’ORIGINE.
Installation Instructions
1. Consult local codes for specific installation requirements and restric-
tions applicable to your area. It is recommended that system supply
pressure be at least 20psi (138 kPa).
2. These instructions apply to the FEBCO Series 825Y and LF825Y,
sizes 3 ⁄
4
"- 2" (20 – 50mm) only. The assembly should be installed in
the horizontal position with the relief valve on the side.
3. THE VALVE ASSEMBLY MUST BE INSTALLED WHERE RELIEF VALVE
DISCHARGE WILL BE ACCEPTABLE, OR WHERE RELIEF VALVE
DISCHARGE CAN BE COMPLETELY DRAINED.
The valve assembly
must be installed where it is accessible for periodic testing and
maintenance. Clearances shown in the installation views apply to
exterior, interior and pit/vault installations and are only recommenda-
tions. These minimums do not apply to removable protective enclo-
sures. Refer to local codes for actual requirements in your area.
4. PRIOR TO INSTALLING THE VALVE INTO THE LINE, FLUSH THE
SUPPLY LINE OF ALL FOREIGN MATERIAL.
Failure to flush the supply
line may cause the check valves to become fouled and require disas-
sembly and cleaning.
5. After installation SLOWLY fill the assembly with water and bleed
air from the body using the # 3 and # 4 test cocks. Test the valve
assembly to ensure correct operation.
NOTE: All assemblies are tested at the factory for proper operation and
leakage. If the valve does not pass the field test, it is most likely due to
a fouled check valve. This is not covered by the factory warranty. The
valve cover(s) must be removed and the check seats inspected and
cleaned. Any damage or improper operation caused by pipeline debris
or improper installation/start-up is not included in the factory warranty.
In case of a possible warranty claim, contact your local supplier or
FEBCO Representative.
DO NOT REMOVE THE VALVE ASSEMBLY
FROM THE PIPELINE.
6. The assembly must be protected from freezing and excessive pressure
increases. Pressure increases can be caused by thermal expansion or
water hammer. These excessive pressure situations must be eliminated
to protect the valve and system from possible damage.
7. Plastic testcock plugs and tethers are provided (loose in box) for areas
that require them.
Service and Mainternance
1. Close the outlet shutoff valve, and then close the inlet shutoff valve.
Bleed residual pressure from the assembly by opening the #4, #3, and
#2 test cocks in this sequence.
General
1. Detailed maintenance manuals are available from your local FEBCO rep-
resentative.
2. Rinse all parts with clean water prior to reassembly.
3.
DO NOT USE ANY PIPE DOPE, OIL, GREASE OR SOLVENT ON ANY
PARTS
unless instructed to do so.
4. Do not force parts. Parts should fit together freely. Excess force may
cause damage and render the assembly inoperable.
5. Carefully inspect seals and seating surfaces for debris or damage.
6. After servicing, repressurize and test the assembly to ensure proper
operation.
Check Valve Disassembly
1. Unscrew the cover and remove the spring and disc holder assembly.
CAUTION: The covers are spring loaded.
2. Inspect/clean debris from the disc and seat area. Replace worn/dam-
aged parts as required.
3. Apply FDA approved grease to the cover O-ring and reassemble the
valve in the reverse order of disassembly.
IS-F-825YRPZ 0932 EDP# 980004 © 2009 FEBCO
USA: 4381 N. Brawley • Ste. 102 • Fresno, CA • 93722 • Tel. (559) 441-5300 • Fax: (559) 441-5301 • www.FEBCOonline.com
Canada: 5435 North Ser vice Rd. • Burlington, ONT. • L7L 5H7 • Tel. (905) 332-4090 • Fax: (905) 332-7068 • www.FEBCOonline.ca
A W atts W ater
T echnologies Company
IS-F-825YRPZ 0932 EDP# 980004 © 2009 FEBCO
USA: 4381 N. Brawley • Ste. 102 • Fresno, CA • 93722 • Tel. (559) 441-5300 • Fax: (559) 441-5301 • www.FEBCOonline.com
Canada: 5435 North Ser vice Rd. • Burlington, ONT. • L7L 5H7 • Tel. (905) 332-4090 • Fax: (905) 332-7068 • www.FEBCOonline.ca
Una compañía de Watts
Water Technologies
IS-F-825YRPZ 0932 EDP# 980004 © 2009 FEBCO
USA: 4381 N. Brawley • Ste. 102 • Fresno, CA • 93722 • Tel. (559) 441-5300 • Fax: (559) 441-5301 • www.FEBCOonline.com
Canada: 5435 North Ser vice Rd. • Burlington, ONT. • L7L 5H7 • Tel. (905) 332-4090 • Fax: (905) 332-7068 • www.FEBCOonline.ca
Une entreprise de Watts
Water Technologies
12" (300mm) Minimum
12" (300mm)
Minimum
Flow
6" (150mm)
Minimum
18" (450mm) Minimum
Horizontal Installation (Top View)
Horizontal Installation for the RP Series 825Y, LF825Y
(Side View, shown with strainer)
Figure 1
Figure 2
Relief Valve Disassembly
1. Remove capscrews, diaphragm cover, diaphragm and port bush-
ing of relief valve and then remove the internal assembly from the
body by pulling straight out.
2. Inspect for debris, damage or fouling of the seat disc. Clean and/
or replace parts as required.
3. Reassemble in the reverse order of disassembly.
Test Procedure
FEBCO recommends the use of the appropriate test method pre-
sented in the ASSE Series 5000 manual that is consistent with your
local codes.
Troubleshooting
PROBLEM CAUSE SOLUTION
1. Continuous relief a. Debris on check seating surfaces Disassemble/clean
valve discharge b. Debris on relief valve seat Disassemble/clean
2. Intermittent relief a. Inlet pressure fluctuations Eliminate fluctuations
valve discharge b. Downstream pressure surges Eliminate surges
S eries 825Y and LF825Y
Serie 825Y y LF825Y
Séries 825Y et LF825Y
Red uce d P res sur e Z one Ass em blie s
Mon taj es d e z ona de p res ión red uci da
Dispositifs pour zone de pression réduite
Size:
3
⁄
4
" - 2" (20-50mm)
Tamaño:
20 a 50 mm (3⁄4 a 2 pulg.)
Dimensions :
20 mm à 50 mm
(0,75 po à 2 po)
IS-F-825YRPZ
825Y
Installation Instructions • Instrucciones de instalación • Instructions d’installation