WEATHER GUARD Model 96511-3-01 Window Bulkhead, Compact, Ford Transit Connect - Manual (Page 3)

3
Flat Washer
9/16”Wrench
Installation Tool
Blind Fastener
Black Oxide Bolt
7/16”Wrench
(Or 7/16”Socket)
Place a drop of oil on the black oxide bolt before
assembling as shown on right. Place the Blind
Fastener in the hole and use a 7/16" wrench to
tighten black hex bolt until the Blind Fastener is
fully seated. When setting black hex bolt, it will
start out hard. As the Blind Fastener “bulbs” out
it will get easier, until it bottoms out or sets. Make
sure the Blind Fastener and Installation Tool do
not turn during installation.
INSTALLATION INSTRUCTIONS FOR
BLIND FASTENERS
For (96111-3-01)
STEP 4: Remove canoe clip in ceiling above center of sliding doors. Use aluminum spacer
as template and cut out a 1" circle in headliner. Drill out a 3/8" hole and install blind fasteners.
Install strap through large slotted end with 1/4-20 x 3/4" bolt, lock wash and flat washer. The
spacer used as a template will be placed over blind fastener, then strap, then bolt. This will be
tightened after bulkhead top is installed.
For (96111-3-01)
STEP 5: Attach strap mounting angles to bulkhead top. (Short side of angle to top.) 1/4-20 x
3/4" bolt and nut.
STEP 6: Place the base back in position and fasten it to the floor, using 1/4-20 x 1" bolts, 2 flat
washers and nuts. Fasten the angle brace to the base with 1/4-20 x 3/4" bolts, 2 flat washers
and nuts. All bolts can bow be tigthened.
STEP 7: Attach strap to strap mounting angles. Tighten all bolts and nuts.