Initial start-up – AERCO BMK 1.5 LN June 2010 User Manual

Page 35

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INITIAL START-UP

BRASS HEX

HEAD CAP

(REMOVE TO

ACCESS GAS

PRESSURE

ADJUSTMENT

SCREW)

TYPICAL SSOV ACTUATOR WITH REGULATOR

Figure 4-3

Gas Pressure Adjustment Screw

Location

11. Increase the valve open position to 100%

and verify that the gas pressure downstream
of the SSOV remains at 3” W.C. Readjust
pressure if necessary.

12. With the valve position at 100%, insert the

combustion analyzer probe into the flue
probe opening and allow enough time for the
combustion analyzer to settle.

13. Compare the measured oxygen level to the

oxygen range for the inlet air temperature
shown in Table 4-1. Also, ensure that the
carbon monoxide (CO) and nitrogen oxide
(NOx) readings do not exceed the values
shown.

Table 4-1

Combustion Oxygen Levels for a 100%

Air/Fuel Valve Position

Inlet Air

Temp

Oxygen %

± 0.2

Carbon

Monoxide

NOx

>100°F

4.8 %

<100 ppm

<30 ppm

90°F

5.0 %

<100 ppm

<30 ppm

80°F

5.2 %

<100 ppm

<30 ppm

<70°F

5.3 %

<100 ppm

<30 ppm


14. If necessary, adjust the iris air damper

shown in Figure 4-4 until the oxygen level is
within the range specified in Table 4-1.

15. Once the oxygen level is within the specified

range at 100%, lower the valve position to
80%.

USE 1/2"

WRENCH TO

INCREASE (CW)

OR DECREASE

(CCW) INLET AIR

IRIS ADJUSTMENT

VIEW A - A

AIR INLET

IRIS AIR

DAMPER

FRONT

A

A

AIR/FUEL

VALVE

Figure 4-4

Iris Air Damper Location/Adjustment

NOTE

The remaining combustion calibration
steps are performed using the
Combustion Cal Menu

included in the C-

More Control System. The combustion
calibration control functions will be used
to adjust the oxygen level (%) at air/fuel
valve positions of 80%, 60%, 45%, 30%
and 16% as described in the following
steps. These steps assume that the inlet
air temperature is within the range of 50°F
to 100°F.

16. Press the MENU Key on the front panel of

the C-MORE and access the Setup menu.
Enter password 6817 and then press the
ENTER

key.

17. Press the MENU Key on the front panel of

the C-MORE until Combustion Cal Menu
appears on the C-More display.

18. Press the ▲ arrow key until SET Valve

Position

appears on the C-MORE display.

4-3

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