Initial start-up – AERCO BMK 1.5 LN May 2009 User Manual
Page 35
INITIAL START-UP
4-5
Combustion Oxygen Level at
16% Firing Rate
Oxygen %
± 0.2
Carbon
Monoxide
NOx
8.0 %
<50 ppm
<30 ppm
 
 
29. Adjust the oxygen level as necessary to
obtain the required reading at the 16% firing 
rate. 
30. This completes the Natural Gas combustion
calibration procedures.
4.4 UNIT REASSEMBLY
Once the combustion calibration adjustments 
are properly set, the unit can be reassembled for 
service operation. 
1. Set the ON/OFF switch in the OFF position.
2. Disconnect AC power from the unit.
3. Shut off the gas supply to the unit.
4. Remove the manometer and barbed fittings
and reinstall the NPT plug using a suitable 
pipe thread compound. 
5. Remove the combustion analyzer probe
from the vent hole. Replace the NPT plug in 
the vent hole using a suitable pipe joint 
compound. 
6. Replace the unit’s side panels and front
door.
4.5 OVER-TEMPERATURE LIMIT 
SWITCHES 
The unit contains both automatic and manual 
reset over-temperature limit switches. These 
switches are mounted on a plate next to the 
VFD as shown in Figure 4-6. The switches can 
be accessed by opening the front panel door of 
the unit. The manual reset switch is not 
adjustable and is permanently fixed at 210°F. 
This switch will shut down and lock out the boiler 
if the water temperature exceeds 210°F. 
Following an over-temperature condition, it must 
be manually reset by pressing the RESET 
button before the boiler can be restarted. The 
automatic reset over-temperature switch is 
adjustable and allows the boiler to restart, once 
the temperature drops below its temperature 
setting. Set the automatic over-temperature 
switch to the desired setting. 
Figure 4-6
Over Temperature Limit Switch
Locations