6 loading the engine – Haltech E6X Manual Win Version User Manual

Page 64

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E6X Manual

64

6.5.6 Loading the Engine


Once the engine has been tuned properly for no load conditions it is possible to begin loading
the engine. The best method of applying load to the engine is using a dynamometer. However,
if access to a dyno is not possible the engine can be tuned on the road.

6.5.6.1 On the Dyno


Whether the vehicle is on a chassis dyno, or the engine on an engine dyno, the principles of
programming the Haltech E6X are the same. Take the engine rpm up to 1000 and apply
partial load and adjust the 1000 rpm range. Return the engine to idle and on the 1000 rpm
range adjust the bars to draw a straight line from the idle point through the part load setting
tested. Continue, adding more load, up to the full load settings. This should be a fairly good
approximation to the required curve. Repeat this for the 1500 range, 2000, 2500 etc. The
engine should be fairly drivable at this point.

Full load tuning should be approached with caution. An engine at full load that is too lean
may begin to detonate and destroy the engine. Before loading the engine, increase the heights
of the right-most bars so that they are higher than the line projected by drawing a straight line
from the idle and free-rev settings and through the part-load settings.

WARNING:

RUN THE MAP RICH, AND LEAN IT TO THE CORRECT

MIXTURES. DO NOT RUN THE MAP LEAN AND ATTEMPT TO

ENRICH TO THE CORRECT MIXTURES.

6.5.6.2 On the Road

Tuning on the road is similar to tuning on the dynamometer, but with hills, acceleration, gear
ratios and brakes providing the necessary retarding force. Although it is harder to maintain
constant load and speed, it is still possible to use a similar procedure used on the dyno. It will
be necessary to have one person drive while another does the tuning.

Load the engine by selecting an appropriate gear and either driving up a constant grade hill,
applying the brake or handbrake.

WARNING:

BE VERY CAREFUL USING THE BRAKE TO LOAD THE ENGINE.

THE BRAKES CAN GET VERY HOT AND SUFFER FROM BRAKE

FADE (REDUCED BRAKING CAPABILITY) AND THE CARS

HANDLING MAY BECOME UNSTABLE. ALL ROAD TESTING

SHOULD BE DONE AT LOW SPEED.

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