LAARS EBP 175 MBTU/h - Installation, Operation and Maintenance Instructions User Manual

Page 31

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Endurance

Page 31

Figure 35. Gas Valve.

SECTION 9

Servicing.

9.1 Sequence of Operation

Figures 32 and 33

depict the flow paths and

temperature sensor locations for the Laars Endurance.

During normal operation the boiler control will

display the supply temperature. The Endurance call for

heat may come from any of the following:

1. Heating call for heat (TT) from thermostat, end

switch, etc.

2. Domestic water call for heat from domestic water

flow switch.

3. Tank charge call for heat, when transfer tank is

less than 40°F (22°C) below the Off Point.

On a call for heat the following sequence will occur:

1. The anti-condensing valve is put in the proper

position.

2. The internal pump starts.

3. Blower pre-purge begins (7-seconds).

4. Boiler control sends the signal to the ignition

control that there is a call for heat.

5. After a self-check and 15 second ignition control

“pre-purge”, the ignition control begins the

ignitor warm-up period.

6. After the ignitor is warmed up, the gas valve

terminal on the ignition control is energized for

the 10-second trial for ignition.

7. 10 seconds after establishing combustion and

proof of flame (via the flame rod signal to

ground), the ignitor will be de-energized.

8. A gradual rise in temperature will be indicated

until the temperature approaches the Burner

Control Point. The firing rate will modulate based

on the rate of change in temperature as it seeks

the control point.

9

If, during a call for heat, the temperature reaches

the Burner Off Point, the Endurance combustion

will be de-energized, and will allow the

temperature to fall to the Burner On Point before

turning on again.

9.2.1 Fault Code Identification

The boiler control can display the following fault

codes:

F1 = Boiler control internal error

F3 = Gas valve status is on, with no call for

heat

F4 = Supply sensor error

F5 = Tank sensor error

F6 = Return sensor error

F8 = OAT sensor unreliable

LO = Lockout

OFF = Controller is off

ICE = Low temperature protection

The boiler shows an alarm condition by flashing

the code and then showing the supply temperature.

All of the fault conditions shown on the boiler control

will prevent the Endurance from operating, with the

exception of F8. If the outside air temperature sensor is

found by the controller to be unreliable, the controller

will override the outdoor reset function, and will run

the Endurance in setpoint mode, instead of outdoor

reset mode.

The ignition control uses LED indication to

display the following fault codes:

Steady On = Internal control failure

2 Flashes = Erroneous flame signal

3 Flashes = Ignition Control Lockout

9.2.2 Fault Correction

F-1 Switch off boiler and restart. If F-1 repeats,

replace boiler control.

F-3 In normal operation, the ignition control

sends a “gas valve energized” signal to

the boiler control, so the controller will be

able to time its PI algorithms correctly. An

F-3 fault code indicates that the ignition

control is sending a signal that the gas valve

has been energized, but there is no call for

heat. The boiler control will not allow the

Endurance to fire in this condition. This

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