Milwaukee Tool 8977-20 User Manual

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APPLICATIONS

MAINTENANCE

Maintaining Tools
Keep your tool in good repair by adopting a regular
maintenance program. Before use, examine the
general condition of your tool. Inspect guards,
switches, tool cord set and extension cord for
damage. Check for loose screws, misalignment,
binding of moving parts, improper mounting, bro-
ken parts and any other condition that may affect
its safe operation. If abnormal noise or vibration
occurs, turn the tool off immediately and have the
problem corrected before further use. Do not use a
damaged tool. Tag damaged tools “DO NOT USE”
until repaired (see “Repairs”).

Cleaning
Clean dust and debris from vents. Keep the tool
handles clean, dry and free of oil or grease. Use
only mild soap and a damp cloth to clean your tool
since certain cleaning agents and solvents are
harmful to plastics and other insulated parts. Some
of these include: gasoline, turpentine, lacquer thin-
ner, paint thinner, chlorinated cleaning solvents,
ammonia and household detergents containing
ammonia. Never use fl ammable or combustible
solvents around tools.

Repairs
If your tool is damaged, return the entire tool to the
nearest service center.

ACCESSORIES

For a complete listing of accessories refer to your
MILWAUKEE
Electric Tool catalog or go on-line
to www.milwaukeetool.com. To obtain a catalog,
contact your local distributor or a service center.

Types of Nozzles
• Hook Nozzle - Surrounding heat for thin pipe weld-

ing, soft soldering copper pipes, tube shaping and
shrinking of shrink tubes.

• Air Reduction Nozzle - Intensifi ed, spot directed

heat for corners, plexiglas bending and soldering.

• Defl ector Nozzle - Defl ected heat protects glass

window panes when removing paint and putty.

• Air Spreader Nozzle - Directs heat over large

areas for drying, removing paint, fl oor coverings,
and vinyl tops.

Removing Paint
Read safety instructions for removing paint before
proceeding with paint removal.
1. Begin work with low temperature setting.
2. Place nozzle approximately 1" away from work

surface.

3. Pass nozzle back and forth over a small area of

workpiece.

4. Gradually increase heat until paint starts to

blister, then remove heat.

5. Remove paint using a sharp-edged putty knife.

Creating Bends
Both variable temperature and dual temperature
heat guns are ideal for creating bends in plexiglas
that is used for guards and fi xtures.
1. To form a bend, use either a low or high tempera-

ture setting. When using a low temperature, hold
the heat gun close to the workpiece and pass the
nozzle back and forth slowly. When using a high
temperature, hold the heat gun further away
from the workpiece and pass the nozzle back
and forth rapidly.

2. Pass the nozzle over entire length of the surface

to be bent. Applying heat to only part of the
surface will make bending uneven.

Soldering
1. Attach the air reduction or hook nozzle to the

heat gun.

2. De-burr the pipe and joint using sandpaper or

steel wool.

3. To solder with either lead or non-lead solder, coat

the tip on both the copper pipe and the joint with
fl ux. Then slip the joint over the pipe.

4. Slip the accessory nozzle around the joint. With

the heat gun at a high temperature setting, apply
heat to the joint.

5. When the fl ux bubbles, add solder and position

heat gun so excess solder does not drip into the
heat gun.

WARNING

To reduce the risk of injury,

electric shock and damage to the tool, never
immerse your tool in liquid or allow a liquid to
fl ow inside the tool.

WARNING

To reduce the risk of

injury, always unplug your tool before per-
forming any maintenance. Never disas-
semble the tool or try to do any rewiring
on the tool’s electrical system. Contact a
MILWAUKEE
service facility for ALL repairs.

WARNING

To reduce the risk of heat

damage and personal injury, shield combusti-
ble materials and areas adjacent to workpiece.
Protect yourself from hot paint scrapings and
dust.

WARNING

To reduce the risk of injury,

always unplug the tool before attaching or
removing accessories. Use only specifi cally
recommended accessories. Others may be
hazardous.

Heat Shrinking
1. Attach the air reduction or hook nozzle to the

heat gun.

2. To heat shrink tubing, use a low temperature

setting. Apply heat to the workpiece using a side
to side motion until tubing has shrunk. Remove
heat immediately.

TECHTRONIC INDUSTRIES' warranty is for 5 year since the original purchase date.
This warranty card covers any defect in material and workmanship on this Power Tool.
To make this warranty valid, present this warranty card, sealed/stamped by the distributor or store where you pur-
chased the product, to the Authorized Service Center (ASC). Or, if this card has not been sealed/stamped, present the
original proof of purchase to the ASC.
Call toll-free 1 800 832 1949 to fi nd the nearest ASC, for service, parts, accessories or components.

Procedure to make this warranty valid

Take the product to the ASC, along with the warranty card sealed/stamped by the distributor or store where you pur-
chased the product, and there any faulty piece or component will be replaced without cost for you. We will cover all
freight costs relative with this warranty process.

Exceptions

This warranty is not valid in the following situations:
a) When the product is used in a different manners from the end-user guide or instruction manual.
b) When the conditions of use are not normal.
c) When the product was modifi ed or repaired by people not authorized by TECHTRONIC INDUSTRIES.
Note: If cord set is damaged, it should be replaced by an Authorized Service Center to avoid electric risks.

SERVICE AND ATTENTION CENTER

Av Presidente Mazarik 29 Piso 7, 11570 Chapultepec Morales

Miguel Hidalgo, Distrito Federal, Mexico

Ph. 52 55 4160-3547

IMPORTED AND COMMERCIALIZED BY:

TECHTRONIC INDUSTRIES MEXICO, .S.A. DE C.V.

Av Presidente Mazarik 29 Piso 7, 11570 Chapultepec Morales

Miguel Hidalgo, Distrito Federal, Mexico

LIMITED WARRANTY - USA AND CANADA

LIMITED WARRANTY - MEXICO, CENTRAL AMERICA AND CARIBBEAN

Model:

Date of Purchase:

Distributor or Store Stamp:

Every MILWAUKEE power tool (including cordless product – tool, battery pack(s) - see separate & distinct
CORDLESS BATTERY PACK LIMITED WARRANTY statements & battery charger and Work Lights*) is war-
ranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain
exceptions, MILWAUKEE will repair or replace any part on an electric power tool which, after examination, is
determined by MILWAUKEE to be defective in material or workmanship for a period of fi ve (5) years* after the
date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory Service Center
location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the
proof of purchase should be included with the return product. This warranty does not apply to damage that
MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized
personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.
*The warranty period for, Job Site Radios, M12™ Power Port, M18™ Power Source, and Trade Titan™ Indus-
trial Work Carts is one (1) year from the date of purchase. The warranty period for a LED Work Light and LED
Upgrade Bulb is a limited LIFETIME warranty to the original purchaser only, if during normal use the LED bulb
fails the Work Light or Upgrade Bulb will be replaced free of charge.
*This warranty does not cover Air Nailers & Stapler, Airless Paint Sprayer, Cordless Battery Packs, Gasoline
Driven Portable Power Generators, Hand Tools, Hoist – Electric, Lever & Hand Chain, M12™ Heated Jackets,
Reconditioned product and Test & Measurement products. There are separate and distinct warranties avail-
able for these products.
Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE power tool product.
The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is
provided at the time warranty service is requested.
ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A
CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT
AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MIL-
WAUKEE
BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR
ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE
OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY
CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF IN-
CIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY
TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN
OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTIES,
INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH
IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS
DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY
LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC
LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
This warranty applies to product sold in the U.S.A. and Canada only.
Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s website www.mil-
waukeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty
and non-warranty service on a Milwaukee electric power tool.

even when the tool is resting on the end cap. Do
not cover the vents with foreign materials such as
clothing or rags.

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