Slant/Fin XL-2000 - Manual

OIL-FIRED WATER BOILERS/NO. 2 OIL
INSTALLATION AND OPERATING INSTRUCTIONS
SAFETY WARNING:
KEEP BOILER AREA CLEAR AND FREE FROM COM-
BUSTIBLE MATERIALS, GASOLINE AND OTHER FLAM-
MABLE VAPORS AND LIQUIDS. FAILURE TO ADHERE TO
ABOVE SAFETY WARNING, MAY RESULT IN PERSONAL
INJURY OR DEATH AND PROPERTY DAMAGE.
CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PAGE
Ratings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Installation Requirements:
Boiler Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Chimney Requirements . . . . . . . . . . . . . . . . . . . . . . . . . .3
Air Supply and Venting . . . . . . . . . . . . . . . . . . . . . . . . . .3,4
Controls and Accessories . . . . . . . . . . . . . . . . . . . . . . . . .5
Piping for Water Units . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installing Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Oil Supply Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Wiring the Boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Vent Piping and Draft Regulator . . . . . . . . . . . . . . . . . . . .5
Operating Instructions:
Precautions Before Starting . . . . . . . . . . . . . . . . . . . . . . .7
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Cleaning and Filling New Water Boiler . . . . . . . . . . . . . . .8
Care and Maintenance:
Extended Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Freezing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Oil Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10,11
Burner Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-15
IMPORTANT: The installation of this equipment must con-
form to the requirements of the authority having jurisdiction
or, in the absence of such requirements, to the Installation of
Oil Burning Equipment, ANSI/NFPA 31, latest edition, and to
the National Electrical Code ANSI/NFPA 70, latest edition.
The installation must also conform to the additional require-
ments in this Slant/Fin Instruction Manual. Where there is any
difference, the more stringent requirement shall govern.
In addition, where required by the authority having jurisdiction,
the installation must conform to American Society of Mechanical
Engineers Safety Code for Controls and Safety Devices for
Automatically Fired Boilers, No. CSD-1, latest edition.
THIS MANUAL MUST BE LEFT WITH OWNER AND
SHOULD BE HUNG ON OR ADJACENT TO THE BOILER
FOR REFERENCE.
IMPORTANT: This boiler must be installed, serviced and
repaired by a trained, experienced, service technician,
licensed for the installation and servicing of oil burning hot
water heating system equipment or otherwise qualified by the
authorities having jurisdiction over the installation.
Printed in U.S.A. 1113 • Part No. 48-0090 • Publication No. XL-40 Rev. D
™
SERVICE COMPANY
Name ____________________________________
Address____________________________________
__________________________________________
Telephone __________________________________
Model # ____________________________________
Serial # ____________________________________
XL-2000