See back cover for customer service information, Warning – Troy-Bilt 12204-10HP User Manual

Page 2

Attention! The text in this document has been recognized automatically. To view the original document, you can use the "Original mode".

Advertising
background image

Dear Owner:

You now own one of the finest rear-tine tiiiers avaiiabie.
Your new PTO Horse Model tiiler enables you to till and

cultivate your garden with ease, and accomplish dozens of
other property management projects as well. Its PTO
(Power Take Off) capability enables it to power a variety of

attachments, including a chipper/shredder and a log
splitter. Your tiller is famous for its ruggedness, perfor­

mance and high-quality engineering. We know you’ll enjoy
using it.

Please carefully read this Manual. It tells you how to safely

and easily assemble, operate and maintain your machine.

Be sure that you and any other operators carefully follow

the recommended safety practices at all times. Failure to

do so could result In personal Injury or property damage.

Of course, if you should ever have any problems or
questions, please contact your local authorized service
dealer or call the Factory (see back cover). We want to be
sure that you are completely satisfied at all times.

NOTE: Be sure to fill out and return the Owner Registration
Card included included with this manual.

See Back Cover for

Customer Service information

Safety Alert Symbol

A

This is a safety alert symbol. It is uped in this

manual and on the unit to alert you to
potential hazards. When you see this symbol,
read and obey the message that follows it.

Failure to obey safety messages could result in personal
injury or property damage.

This machine meets voluntary safety standard B71.8
- 1996, which is sponsored by the Outdoor Power

Equipment Institute, Inc., and is published by the

American National Standards Institute.

A

WARNING

The engine exhaust from this product contains
chemicais known to the State of California to cause
cancer, birth defects or other reproductive harm.

TABLE OF CONTENTS

SECTION 1: SAFETY ................................................................. 3
Training.................................................................................... 3

Preparation............................................................................... 3
Operation.................................................................................. 3
Maintenance and Storage........................................................... 5
Decals....................................................................................... 5

SECTION 2: ASSEMBLY ............................................................. 6
Step 1: Unpacking Instructions................................................... 6
Step 2: Attach Handlebar........................................................... 6
Step 3: Move Tiller Off Shipping Platform.................................... 7
Step 4: Connect Forward Interlock Wire Harness......................... 7
Step 5: Attach Wheels/Tines/PTO Drive Lever.............................. 7
Step 6: Check Gear Oil Levels..................................................... 8
Step 7: Add Motor Oil to Engine.................................................. 9

Step 8: Attach Engine Throttle Lever and Cable......................... 9
Step 9: Adjust Air Pressure in Tires............................................. 9

Assembling The Electric Start System........................................ 10

SECTIONS: FEATURES & CONTROLS......................................... 13

PTO Attachments Feature......................................................... 13

Wheels/Tines/PTO Drive Lever.................................................. 13

Forward Interlock Levers.......................................................... 13

Wheel Speed Lever................................................................... 14
Tine/PTO Clutch Lever.............................................................. 14

Depth Regulator Lever............................................................. 14
Handlebar Height Adjustment Lever.......................................... 14
Engine Throttle Lever............................................................... 15
Keyswitch Starter..................................................................... 15
Engine Controls........................................................................ 15

SECTION4: OPERATION....................................................... 16

Break-In Operation................................................................... 16
Starting and Stopping the Engine.............................................. 16
Operating the Tiller.................................................................. 18

Testing the Forward Interlock Safety System............................. 20

Loading and Unloading the Tiller............................................... 20

Changing Speed Belts.............................................................. 21
Choosing Wheel and Tine Speeds.............................................. 22
Tilling Tips & Techniques.......................................................... 23

PTO Power Unit....................................................................... 27
PTO Power Unit Operating Instructions..................................... 28

SECTIONS: MAINTENANCE........... ........................................... 30

Required Maintenance Schedule............................................. 30

Tighten Bolts and Nuts........................................................... 31
Tiller Lubrication...................................................................... 31
Transmission Gear Oil............................................................... 32
Adding or Changing Gear Oil..................................................... 33

Drive Belt Maintenance............................................................. 35
Reverse D isc Mai ntenance................................................ 37
Bolo Tine Maintenance.............................................................. 39

Tine Shaft Maintenance............................................................ 41
Tire and Wheel Maintenance..................................................... 41

Engine Oil Maintenance............................................................ 41

Air Cleaner Maintenance.......... ................................................ 41
Throttle Cable Maintenance................................................ 41

Ignition System Maintenance............. ...................................... 41
Spark Plug Maintenance.......................................................... 41
Battery Care and Maintenance.................................................. 41

Storing your Tiller..................................................................... 43
Inspecting Forward Interlock Wiring System.............................. 43

Testing the Forward Interlock Wiring System........................... 43

APPENDIX A: TROUBLESHOOTING..................................... ...44

APPENDIX B: ATTACHMENTS & ACCESSORIES................ ...........46

PARTS LIST .........................................................................

A7

CUSTOMER SERVICE INFORMATION . . . . . . . . . . . . . . B a c k Cover

Advertising