Throme linkage adjustment, Adjusting the carburetor, Adjusting valve clearance – Generac Power Systems 0661-5 User Manual

Page 13

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NOTE: The computer will disable the electrical load

capabilities of the generator and enter a fault condi­
tion if you accelerate the throttle manually or any
other way.

THROmE LINKAGE ADJUSTMENT

If needed, you can adjust the length of the linkage rod

between the electronic governor lever arm and the
carburetor throttle lever arm. This adjustment helps to
establish the proper travel relationship between the
two lever arms. If this adjustment is not properly set,
the computer will NOT have control of the full range of
engine speed. If the rod adjustment is set too short,

the computer will not have access to wide open throt­
tle or “full power” conditions. If the rod adjustment is

set too long, the computer will not have access to
closed throttle or “no power” conditions.

Use the following procedure to assure the linkage rod
is properly adjusted:

1. Start the generator, then shut it down right away. As the

engine coasts to a stop, observe from above the engine
as the throttle lever on the carburetor rotates counter­
clockwise.

2. There should be a gap of 0.003 inch (0.08-0.5mm)

between stop tab on throttle lever arm and the stop block
on the carburetor die casting (Figure 8).

Figure 8 — Gap Between Stop Tab and Stop Bloc

CAUTION: Do not overbend the spring clip or the

clip will lose its clamping force.

3. With pliers, lightly compress the spring clip on the carbu­

retor lever arm. This allows the linkage rod to slide freely

through the clip. While the clip is compressed, rotate the
throttle lever in the appropriate direction to increase or
decrease the gap until there is 0.003 inch (0.08-0.5mm)
clearance (Figure 9).

Figure 9 — Adjusting Throttle Linkage

4. Release spring clip so you can secure adjustment. This

allows the carburetor and the electronic governor to be
synchronized.

ADJUSTING THE CARBURETOR

The carburetor of your generator is preset at the fac-
toiy. The carburetor should not be tampered with, as
this will void the emission control system warranty. If
your generator is used at altitudes in excess of 5000
feet, consult your Generac Authorized Service Facility

regarding high altitude jetting changes.

ADJUSTING VALVE CLEARANCE

After the first 50 hours of operation, you should adjust
the valve clearance in the engine.

When adjusting valve clearance, the engine should

be at room temperature and the piston should be at

Top Dead Center (TDC) of its compression stroke

(both valves closed). Correct clearance Is 0.001-
0. 003 inch (0.03-0.07mm). Adjust valve clearance as
follows:

1. Loosen the rocker arm jam nut. Use an alien wrench to

turn the pivot ball stud while checking clearance between
the rocker arm and the valve stem with a feeler gauge

(Figure 10 on page 12).

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