Troubleshoottng procedures, Troubleshooting procedures, Warning – Troy-Bilt 12087 User Manual

Page 61

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CHECK OR TEST

(Check or test in se­

quence shown until
problem is resolved.)

PROBLEM

Engine

won’t
start

Engine shuts off

when Wheeis/Tines/

PTO Drive Lever is
shifted into Forward

Engine does not

shut off when
Forward Interlock

Levers are released
while Wheeis/Tines/
PTO Drive Lever
is in Forward

Throttle Lever in START position

X

Wheels/Tines/PTO Drive Lever

in NEUTRAL position

X

Forward Interlock Wire Harness
connector securely mated

X

X

Forward Interlock Levers not being
squeezed prior to shifting Wheels/

Tines/PTO Drive Lever to

FORWARD position

X

Visually inspect for bare, broken
or disconnected wires

X

X

Check handlebar wire harness

X

X

Check transmission wire harness

X

X

TROUBLESHOOTtNG PROCEDURES

The following pages list possible problems (each one is numbered) that

you might encounter with the tiller or its engine. After the problem, we
list possible solutions, along with a reference location if appropriate. If
you have a problem not listed here, or find that a solution doesn’t work,
contact us for further assistance, or contact your local TROY-BILT Dealer

or an Authorized Engine Service Dealer.

WARNING

To help avoid personal injury,
stop the engine, wait tor all

moving parts to come to a tull

stop,

remove

the

electric

start key, disconnect spark
plug wire and move the wire
away from the spark plug,
and let the engine and muf­
fler cool before performing

any trouble-shooting checks.

1 Wheels/Tines/PTO Drive Lever:

A. Lever does not stay in FORWARD-

• Drive belt may be too tight. Raise

belt adjustment block a little. See
Section 5.

• Clutch pawl spring at end of lever
may be overstretched. Install new
spring.

B. Lever bard to shift into REVERSE-

• Check reverse disc for wear. See

Section 5.

• Check adjustment of reverse disc
and/or reverse spring and plunger as­
sembly. See Section 5.

• Clean and re-lubricate motor mount

bars, belt adjustment block and link­
ages on lever. See Section 5.

C. Tiller stays in REVERSE when lever

is released-

• Lubricate motor mount bars, belt ad­
justment block and linkages on lever.
See Section 5.

• Check adjustment of reverse spring

and plunger. See Section 5. If problem
persists, contact Technical Service
Department.

D. Lever sticks in FORWARD-

• Lubricate motor mount bars, belt ad­
justment block, and linkages on lever.

See Section 5. if problem continues,
contact the Technical Service
Department.

E. Lever hard to shift into FORWARD-

• Follow advice for Problem 1 -D. Also

check for possible bent motor mount bar
that could be binding in engine mount
holes.

2 Wheel Speed Lever:

A. Lever hard to shift, or sticks in FAST
or SLOW wheel gear positions-

• Lubricate eccentric lever at rear of

power unit transmission. See Photo 5-

48. If rust is present, use penetrating

61

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